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 Tuning is VERY touchy. You really have to have the loading right or 
the screen current is excessive in either direction.
Are the tune and load capacitors too large? Are there vernier dials on 
the caps? Are they air or vacuum caps?
 
73
Jim W7RY
 
Here are the current conditions:
Ep = 3150V under load
Eg1 = close to 60V, adjusted for 250 mA ZSAC
Eg2 = 325V
Ig1 = 0
Ig2 = 25 - 13 mA
Ip = 720 mA
drive power = 29W
Po = 1500W (Alpha wattmeter and good dummy load)
This gives an overall efficiency of 67%, which is great if correct!
Any more drive and there is a fault. The tetrode board pops so quickly 
that it's hard to see which direction the screen current is going! 
I've been testing it with an old transceiver that doesn't have very 
precise power control so I will get better results with my K3. 
If I had it to do over again, I think I would use a triode! I can 
change bands and tune my TL922 in a few seconds. I am hoping that once 
I make a chart of dial settings it will be possible to change bands 
without too many faults. 
On 11/8/2013 9:11 AM, Jim W7RY wrote:
 
What band?  Are you using padder capacitors on the loading cap?
73
Jim W7RY
On 11/7/2013 3:14 PM, Vic K2VCO wrote:
     I've finally applied full drive to my 4CX1000A amplifier. Here 
is what I'm
    seeing:
I have tried two tubes, both pulls. In one case I can run about 
1kW out, and
    with the other, maybe 1200. What happens when I try to push past 
this point
    is this: when I hold the key down for 10 seconds or so, the 
screen current
    starts to drop, then goes negative, and when it hits -35 mA the 
screen trip
    circuit kicks in. I haven't seen even a flicker of grid current.
The screen circuit is well-regulated at 325v, so this isn't case 
of runaway
    caused by increasing voltage. What it seems like to me is that 
the screen is
    heating up and the secondary emission is rapidly increasing. 
Screen current
    before this happens is reasonable, 20-25 mA, so I am not 
exceeding its
    rating.
I have a couple more tubes to try, but I have a bad feeling that 
I am going
    to end up buying a new tube if I want 1500 watts from this.
    Do the experts think my diagnosis is correct?
 
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