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Re: [CQ-Contest] Mk2R+ optocouplers

To: "cq-contest@contesting.com" <cq-contest@contesting.com>
Subject: Re: [CQ-Contest] Mk2R+ optocouplers
From: David Gilbert <ab7echo@gmail.com>
Date: Tue, 8 Jun 2021 23:30:14 -0700
List-post: <mailto:cq-contest@contesting.com>

Yeah, that would be 5 milliamps for all of them, which certainly is not an excessive amount of drive current.  Most application notes for optocouplers tended to spec about 10 milliamps for a typical application, and as best I can remember 50 milliamps was often the max rating.  If those optocouplers were degrading at 5 milliamps they really had poor quality LEDs in them.

I still don't buy the idea that the lower speed slots should make much difference, though.  I can't think of any reason why speed should make a difference in LED lifetime at 5 milliamps unless those slots simply were activated significantly more often ... higher duty cycle, not higher speed.

73,
Dave   AB7E




On 6/8/2021 10:19 PM, Ken K6MR wrote:

From the info I have it looks like they are all driven through a 1k resistor, supply voltage is either the USB 5V bus or the system 5V bus.  Drive current looks to be well below the max shown on the data sheet.

My unit is pretty old and has all Fairchild (white devices).

Ken K6MR

*From: *David Gilbert <mailto:ab7echo@gmail.com>
*Sent: *Tuesday, June 8, 2021 21:20
*To: *cq-contest@contesting.com <mailto:cq-contest@contesting.com>
*Subject: *Re: [CQ-Contest] Mk2R+ optocouplers


I suspect that the lower frequency ones aren't being driven with as much
LED current.  If anyone has the schematic they should be able to
determine if that is true or not.  Faster speed doesn't typically mean
greater duty cycle (more heat) but greater drive current into the LED
will create more light output, and that drives the output transistor
harder, which would make it turn on faster.   The phototransistor
wouldn't necessarily turn off slower due to the higher drive unless it
was being heavily saturated.

Heat is a significant factor in LED degradation but in my experience
high current is even worse.  We used to test LED's with excessively high
currents (like 10 times max ratings) in a cold chamber with the chip on
a heat sink ... the LED never got very hot but the high current would
degrade the LED anyway.  The current puts a LOT of stress on the lattice.

By the way, the degradation mechanism is called dark line defects. If
you run really high current through an LED with lattice defects, and do
so to an unpackaged chip under a microscope, you can literally watch the
dark line defects grow.

Assuming that the output phototransistor has three leads available
(base, emitter, collector), you can get a good idea of which LEDs are
brighter (and therefore give you more margin for degradation) by reverse
biasing the collector-base junction and using it like a photodiode while
driving current through the LED.  The collection efficiency of
collector-base junction will be primarily determine by the device
geometry and is therefore pretty consistent from device to device.  The
currents will be small (microamps) but are measurable.  Plus the
brighter LEDs often mean they have fewer lattice defects in the first place.

73,
Dave   AB7E




On 6/8/2021 6:24 PM, Kevan Nason wrote:
> Dave, AB7E, wrote:
>
> "It doesn't make sense to me to worry only about the
> two higher speed positions, since if the LEDS are degrading the slower
> positions are going to see the same problem soon after the higher speed
> positions.  The only difference might be if the LEDS in the higher speed
> positions are being driven significantly harder."
>
>
> You know far more than me, Dave, but I thought the same thing and had
> to ask about that too. Answer was the other five are all low speed
> operation and that somehow made them not susceptible to failure like
> the other two. From that I thought lower speed likely means lower heat
> generation and therefore less problems. I bought extra optocouplers
> just in case they go out too.
>
> Kevan N4XL
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