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[RFI] Switching Power Supplies and EMC Requirements

To: rfi@contesting.com
Subject: [RFI] Switching Power Supplies and EMC Requirements
From: Dale <svetanoff@earthlink.net>
Reply-to: Dale <svetanoff@earthlink.net>
Date: Wed, 9 Oct 2013 10:45:12 -0500 (GMT-05:00)
List-post: <rfi@contesting.com">mailto:rfi@contesting.com>
All,

Switching power supplies ("switchers") and the RF hash they create are a 
frequent topic on this reflector.  In an effort to help users of this group 
better understand the requirements levied upon switchers by regulatory bodies 
(FCC in the US and many European countries who use the CISPR 22 standard as 
their local requirement), I am supplying the URL to a very interesting 
document, "Electromagnetic Compatibility Considerations for Switching Power 
Supplies".  It was authored by personnel at CUI, Inc., a well-known 
manufacturer of switchers, especially those embedded into other end products 
where CUI small switchers are used to provide local regulation for certain 
circuits.  

The URL is:  
http://www.cui.com/catalog/resource/emi-considerations-for-switching-power-supplies.pdf

Let me say two things: 1) I have no connection whatsoever with CUI, Inc.  2) 
This document is NOT a cover for a big product advertisement.  Almost 
surprisingly, it is a reasonably decent compilation of information, INCLUDING A 
TABLE OF FCC AND CISPR 22 EMC REQUIRMENTS, which allows the reader to gain a 
better understanding of what it takes to meet these requirements.  You can also 
get a feel for why, in so many instances, the requirements are not adequate to 
address the RFI needs of radio operators.

PLEASE NOTE:
In the table of requirements, pay careful attention to the fact that FCC Part 
15, Class B radiated emissions are measured at 3 meters, and the Class A 
emissions are measured at 10 meters.  Remember, Class B is for home and office 
situations.  So, the Class B numbers look larger than the Class A numbers, but 
that's due to the difference in measurement distance.  Keep in mind the inverse 
square law as it applies to field strength distribution, as well.

Similarly, the CISPR numbers are also taken at different distances, with 3m 
again for Class B, but 30 meters (!) for the Class A standards.  To further 
complicate things, the units of measurement ("UoM") are not the same between 
FCC and CISPR, and there are also variances within each for conducted emissions 
(simple uV for FCC) and radiated emissions (uV/m for FCC).  Nevertheless, since 
so many users here (including myself) have voiced some uncertainty about 
various factors of the FCC (or other) emission requirements), the tables in 
this document at least provide a one-stop compilation of the most important 
factors affecting RFI from the various devices on the market.

CUI provides factual basic information on what needs to be done in the design 
of end user equipment to meet the various requirements.  The fact that so many 
of us end up having to battle the result of poor (or even non-existent) RFI 
design in a lot of equipment is ample proof that many manufacturers either 
circumvent the requirements to save costs (rouge third party suppliers in many 
cases) or don't have staff well enough versed in good EMC design practices.  
Further, and worst of all, we are stuck with regulatory requirements that are 
not adequate to prevent RFI to radio systems that are co-located with the 
various products.  

In the end, the best cure for a device that has a noisy wall wart power supple 
is most likely to be the replacement of that switching wall wart with a linear 
equivalent - either homebrewed or made up by recycling some old wall warts from 
25+ years ago when linears were the supplies of choice.  Yes, switching wall 
warts can be made better than they are for RFI, but if you read this document 
carefully, you can understand that doing so often involves cutting open that 
wart and placing by-pass caps (and maybe ferrite inductors) inside the case.  
In certain situations, following the advice and practices given by Jim, K9YC, 
in his tutorials may do the trick; if not, it's either cut it open and perform 
internal surgery or replace with a linear supply.

73, Dale
WA9ENA
Sr EMC Engineer, E-N-A Systems, LLC                

   
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