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Re: [TenTec] century 22 setup driver and pa

To: tentec@contesting.com
Subject: Re: [TenTec] century 22 setup driver and pa
From: "Dr. Gerald N. Johnson" <geraldj@weather.net>
Reply-to: geraldj@weather.net, Discussion of Ten-Tec Equipment <tentec@contesting.com>
Date: Sun, 30 Jan 2011 00:28:05 -0600
List-post: <tentec@contesting.com">mailto:tentec@contesting.com>
Most class C bipolar transistors have no bias at all. Especially VHF FM 
and CB "linears." CB linears for AM depended on the carrier for forward 
biasing but were dirty besides being outside FCC regulations. Often the 
base circuit includes a lower resistance RF choke or coil from base to 
emitter or ground. Stage gain for low level signals is zilch until the 
rf peaks get up past the silicon junction barrier voltage. While that's 
a decent operating point for efficiency, it increases harmonics and key 
clicks. It takes away from envelope shaping done at lower levels.

That note in the G3VTT manual version is too neatly done, it doesn't 
stand out. I had to read the manual twice to notice it. I can't argue 
with the suggested values, have to remember those two stages are drawing 
current on receive also according to the schematic. And are the only 
stages on the PA board running from the +12 connection to that board. So 
the current in the 12 volt connection consists of both collector 
circuits plus the bias circuits current.

Typically the bias current for any device trying to be linear works out 
to be the current that dissipates rated power with no signal because any 
smaller current results in more distortion. Since its CW only, 
distortion is less of a problem except when it creates key clicks. Given 
the G3VTT information, I'd turn both bias pots to zero voltage, and 
disconnect the +12 and reconnect it through my meter. I'd notice the 
bias circuits idling current, and I'd increase the driver pot setting to 
increase the 12 volt current by 30 ma. Then I'd increase the PA pot 
setting to increase the 12 volt current another 140 ma and with my meter 
shorted, I'd check for key clicks. The PA will draw 5 amps and a meter 
that can read 30ma won't like 5 amps for long.

Or I could measure the receive current since the PA and driver 
transistors take current all the time there's 12 volts applied. Turn the 
audio gain down to minimize receiver current, turn the two bias pots to 
zero volts, note the supply current, turn up the driver pot to increase 
that 30 ma (presuming the half amp spec is correct I'd look for a little 
less with no receiver audio), then turn up the PA bias to increase it 
another 140 ma. And with the meter protected, I'd check for key clicks.

On the other hand, if the RF transistors in the two stages were not 
overheating, the power output is close to rating, and there are no 
complaints about harmonics or key clicks, if I hadn't replace 
transistors in one stage or the other, I'd let them set where they are 
and worry about something else.

73, Jerry, K0CQ

On 1/29/2011 10:24 PM, Bwana Bob wrote:
> It's easy enough to unsolder the wire.  Otherwise I'd have to borrow a
> Tektronix current probe from the work QTH or bring the rig to work on a
> Saturday.
> I measured the bias voltages as they are set now and I see 0.64 volts.
> This is the normal base-to-emitter forward voltage drop for a Silicon
> bipolar transistor. Trying to push it to 0.7 volts would not increase
> the voltage but would  dramatically increase the current. That is why
> bipolar transistor biases are specified in terms of current not voltage.
> It would be a different story if it were a vacuum tube or MOSFET final.
> The 30/140 mA spec came as a result of an internet search. I downloaded
> a copy of the manual which had a typed notation on it,  from G3VTT, who
> apparently got it from Ten-Tec. I don't know how old this information
> is, and I would prefer to use a "primary source", so I e-mailed Ten-Tec
> myself and got the 0.07 volt recommendation.  The only way that I can
> explain the difference is that the bias was originally set up for class
> AB linear service and that Ten-Tec at some later time decided to bias it
> for class C.  I have seen a few CW transmitter circuits in W1FB's Design
> Notebook that use  zero d.c. bias.  The drive from the previous stage
> turns on the transistor.  Biasing for class C is fine for CW and FM
> transmitters, but for SSB or AM, the driver and final would have to be
> biased for linear operation, of course.
>                                       73,
>                                       Bob WB2VUF
> On 1/29/2011 9:39 PM, Dr. Gerald N. Johnson wrote:
>> "Cheap" and "clamp on ammeter" don't come in the same package for DC.
>> .07 volts on the base of a silicon bipolar transistor won't turn it on,
>> .7 may turn it on too much. I find nothing in the manual to help.
>> 73, Jerry, K0CQ
>> On 1/29/2011 8:05 PM, Bill Miner wrote:
>>> Bob,
>>> I believe that the driver and PA bias voltage should be set to about  .70
>>> volts not .07 volts.    That could just be a typo from Paul at Ten Tec.
>>> Not sure about what the total current to the PA board should be but that
>>> seems like a better way of setting bias as the voltage would just be a ball
>>> park figure.
>>> Are you sure about the  30 mA and 140 mA  values????  If you have access to
>>> a clamp-on mA meter you would not even need to unsolder the power lead to
>>> the PA board.
>>> Thanks and 73,  Bill - K6WLM
>>> ----- Original Message -----
>>> From: "Bwana Bob"<wb2vuf@verizon.net>
>>> To: "Discussion of Ten-Tec Equipment"<tentec@contesting.com>
>>> Cc: "carlos popelier"<carlos.on6cn@gmail.com>
>>> Sent: Saturday, January 29, 2011 10:51 AM
>>> Subject: Re: [TenTec] century 22 setup driver and pa
>>>> Carlos:
>>>> To read the current, you can unsolder  the red +12 V lead to the driver
>>>> and final board and insert a milliammeter in series with it.  This will
>>>> give you total current into the board.  I don't know if the 30 mA and
>>>> 140 mA settings refer to total current or collector current, so this
>>>> would affect the procedure, which I don't have. If it's total current,
>>>> you set the current into the board to 30 mA, then go key down with no
>>>> drive and set the current to 140 mA.  If the values represent collector
>>>> current, you will have to set the driver bias to min, read the current
>>>> into the board and adjust the driver bias for an increase of 30 mA, then
>>>> go key down and adjust the final bias to increase the current by 140
>>>> mA.    I'm looking at the manual for my Corsair, which used the same
>>>> driver transistors (MRF-475) as the Century 22. The Corsair manual says
>>>> to set the driver bias to 4 to 8 mA, so the 30 mA  must refer to total
>>>> current into the board. After I replaced my C-22 finals, the total
>>>> current into the board was 159 mA, which I reset to 140 mA TOTAL.
>>>> I wasn't sure about this procedure, so last week I contacted the factory
>>>> by e-mail, asking how to set the biases and Paul Clinton replied and
>>>> said that I should set the base voltage on the drivers to 0.07 volts,
>>>> then with the drive at zero, lock the radio into transmit and set the
>>>> final bias voltage to 0.07 volts.  There is a test point pin next to the
>>>> base of each transistor. Here is the text of his e-mail:
>>>> "With the 579 in receive mode set the base voltage of the driver
>>>> transistors 0.07 volts DC using a digital voltmeter. Place the 579 in
>>>> LOCK with no drive and adjust the base voltage of the final transistors
>>>> to 0.07 volts DC."
>>>> This is a very much different procedure. My guess is that the C-22
>>>> driver and final were originally set up for class AB linear operation
>>>> and Ten-Tec later changed it to class C, since CW transmitters can run
>>>> OK in class C. Maybe someone else has some insight into this.  I haven't
>>>> tried the 0.07 volt settings yet. My C22 is presently on the bench with
>>>> a possible intermittent short that causes excessive current drain in the
>>>> final. I'm still working on it,  but will let you know when I get it
>>>> back on test.
>>>> By the way, Ten-Tec replaced the original drivers and finals with type
>>>> 2SC1969.
>>>>                                    73,
>>>>                                    Bob WB2VUF
>>>> On 1/28/2011 4:08 PM, carlos popelier wrote:
>>>>> hello,
>>>>> current settings for driver and pa by tentec are 30 mA and 140 mA,
>>>>> this is done by setup driver and pa potentiometers,
>>>>> question: how can i measure this current values and the best way to do
>>>>> it,
>>>>> or the entire setup procedure.
>>>>> thanks carlos
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