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Re: [TowerTalk] Johnson Matchbox coil

To: Towertalk <towertalk@contesting.com>, Tom Osborne <w7why@verizon.net>
Subject: Re: [TowerTalk] Johnson Matchbox coil
From: Bill MacLane <ai4wm@yahoo.com>
Reply-to: ai4wm@yahoo.com
Date: Sun, 27 Jul 2008 13:36:29 -0700 (PDT)
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
Super glue will most likely just oxidize on the plastic used to make these 
coils.  Duco Cement or hot melt glue are probably better.  I used GC service 
cement and Duco cement quite often on repairs with various plastic and find 
they work and super glue will not.  Superglue is great for attaching fake 
fingernails or placing a steel block onto your safety helmet and attaching it 
to a steel girder ( and I'd bet the block is a magnet).

Also Plexiglass, Lexan, G-10 stock and the acrylic that Lowe's sells for 
windows work fine for coil spacers.  I found a site some time ago where a 
fellow uses a sheet of lexan and drills 2 parallel rows of holes the size of 
the wire gauge for the coil spacing the holes on pitch for the TPI of the coil. 
 He then cuts the sheet and winds the coil through the holes.  There are 
several variations of this, but too much to explain in this forum.

73,
Bill
AI4WM


--- On Sun, 7/27/08, Tom Osborne <w7why@verizon.net> wrote:

> From: Tom Osborne <w7why@verizon.net>
> Subject: [TowerTalk] Johnson Matchbox coil
> To: "Towertalk" <towertalk@contesting.com>
> Date: Sunday, July 27, 2008, 11:57 AM
> Hi TT'ians
> 
> I have a 275 watt Matchbox antenna tuner that is in really
> nice shape, with 
> a blown bandswitch.  I purchased another 'junker'
> from a guy, and really, 
> the only thing wrong with it is the plastic on the coil has
> disintegrated 
> and it is kinda dirty.  It looks like it could be repaired
> by making some 
> plastic spacers of some sort.
> 
> What would be the best way to reinforce the turns in the
> coil?  I was 
> wondering about super-glue.  Will it hold up in an RF
> environment?
> 
> Other than the coil being sprung, it isn't in too bad
> of shape.  I'd kinda 
> like to repair it instead of taking the switch out and
> putting it in the 
> 'pretty' one.
> 
> 73
> 
> Tom W7WHY 
> 
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> 
> 
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