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Re: [TowerTalk] ohn 45G - Swaged or welded sleeves on legs ??

To: jimjarvis@optonline.net, towertalk@contesting.com
Subject: Re: [TowerTalk] ohn 45G - Swaged or welded sleeves on legs ??
From: TexasRF@aol.com
Date: Thu, 26 Feb 2009 16:31:25 EST
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
Having sold thousands of 45G sections over the past 30+ years, I can state  
positively that 45G uses a joining sleeve on the lower end of the section. 
There  is NO swaged joint on Rohn 45G tower sections.
 
The legs are 1.25" o.d. and the sleeve is 1.5" o.d.. 25G is also 1.25" o.d.  
but the wall is 16 gauge vs. 14 gauge for the 45G.
 
I have no information about other company knockoffs.
 
73,
Gerald Williamson K5GW
General Manager/Texas Towers
 
 
 
 
 
In a message dated 2/26/2009 9:23:53 A.M. Central Standard Time,  
jimjarvis@optonline.net writes:

Yo,  Crazy!

You're not getting it.

25g and 45g are identical in  design.  The difference between them is  
that
45G has an 18"  face, and 25g has a 12" face.  The legs are 1.25"  
diameter,  swaged down
on  one end, for a distance of about 5".    NEITHER of these use sleeves.
There ARE knockoffs which do.     But this doesn't matter.

I assume you're trying to ERECT the tower, not  just identify it.
Knowing its manufacturer isn't going to change the  fundamental problem.
So, let's refocus:

The original question had to  do with getting the sleeve over the leg of
whatever tower it is you  have.  (Comments about not drilling out the
bolt holes missed the  point, although that's a good point, as well.)

If I understand your  problem correctly, what you need to do is get a  
piece
of leg (or  properly sized pipe) about 18" long, and use it as a test- 
fixture,
to  make sure it goes into each sleeve.   Use a rat-tail file to  clean  
out any
gunk or metal fingers in the way of mating, and be  sure to grease the  
tube
before inserting it into each  sleeve.

The second part of the problem is having all 3 legs align  properly.   
this may
require some 'adjustment' of one or more  legs.   That 18" piece of  
pipe or leg
will come in  handy, at this point.

Someone observed that it's easier to work this  stuff, if gravity is  
helping you.
The best test-fixture in the  world is a tower base section, that you  
can test-insert
each  tower section into,  at ground level.   Once you know  they're  
all good, then
you can erect.

Worst thing on the  planet is to find you're wrestling with a 90lb
section of 45g at 60', and  one of the damned legs is off by an eighth  
of an inch.
You've got  nothing but air to work against, in straightening it.    
Trust  me, this
unhappy event will turn the air blue, and bring you off the tower  in  
a hurry.

N2EA


Message: 6
Date: Thu, 26 Feb  2009 08:42:02 +0200
From: "Leonard Els"  <leonard@cs.ukzn.ac.za>
Subject: [TowerTalk] Rohn 45G - Swaged or  welded sleeves on legs ??
To:  <towertalk@contesting.com>
Message-ID:
<230B4EDCBAE94B4182F4466FDE2677E936609F@cirrus.winad.cs.ukzn.ac.za>
Content-Type:  text/plain;    charset="us-ascii"

I am somewhat confused ...  I was under the impression that the 45G and
55G have welded sleeves on  legs, and 20G and 25G have swaged legs.  Some
recent replies suggest  that Rohn 45G has swaged legs and look very
similar to 25G (except for  different in size)?  Were there 2 different
designs over the  years?

Not that the tower sections I have are 45G, but I was sure the  welded
sleeves were similar to 45G.  Can anyone shed some  light?

http://www.flickr.com/photos/35830322@N08/3308268909/
<http://www.flickr.com/photos/35830322@N08/3308268909/>

--
CrazyHorse




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