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Re: [TowerTalk] Lightning Damage

To: Bruce Carpenter <Bruce.Carpenter@earthlink.net>
Subject: Re: [TowerTalk] Lightning Damage
From: jimlux <jimlux@earthlink.net>
Date: Tue, 18 Aug 2009 06:32:24 -0700
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
Bruce Carpenter wrote:
> Les
> 
> I have read the message you posted on the lightning protection forum.
> 
> First, we must recognize that no level of protection will totally protect
> electronic equipment from lightning damage.  We can however reduce the
> probability of damage and the extent of the damage by taking selected steps.
> Just think of what could have happened if you had not taken the steps you
> did!
> 
> It sounds like you have taken some excellent precautions but unfortunately
> you failed to realize the necessity to bond the CATV cable to the ground
> system.  I am not sure what is meant by the term SPG.
> 
> We must protect each structure individually.  EVERY conductive material that
> enters the structure or maybe an enclosure must be effectively bonded
> together with the shortest and straightest conductors as is practical.  It
> is preferable if this is done at a single or nearly a single location.  This
> would generally be at or very close to the electrical service entry point of
> a structure.  The impedance of the bonding conductors used to bond the
> various conductors entering/exiting the structure together is critical as
> significant voltages may be developed between the bonding points depending
> on the length of the bonding conductor.  Remember that a 1/4 wavelength or
> odd multiple of a 1/4 wavelength is a high impedance.  So, if the bonding
> conductor is 8 feet long and there is lightning energy in the strike at
> about 28 MHz then the bonding conductor is a high impedance and a voltage of
> several thousand volts may be developed between the ends of this conductor.


Better not to think of it as a transmission line, rather, a straight 
inductance.  8 feet is about 2-3 microhenries (in a straight line).  If 
the full stroke current flows through it, the voltage can be quite high 
(di/dt of 10kA/microsecond * 2uH = 20kV)




> The solution is multiple conductors of various lengths. 

That would not be the usual recommended practice. Short and sweet is the 
rule.  There's really no "resonance" effects one wants to worry about. 
The nominal lightning waveform is a so-called double exponential with a 
rise time (10% to 90%) of about 2 microseconds and a fall time (to 50%) 
of 50 microseconds, which is a broadband signal with a peak around 1 MHz.

Surges on power, phone, cable TV lines are even slower (and actually 
cause more damage, typically... direct hits are rare, induced transients 
are common)



  Remember that
> lightning energy acts like RF, it is conducted on the surface.  So, large
> surface area is important.  Not braid, but flat copper strap.  Braid is not
> desired because the weaving of the conductors increases the impedance of the
> conductor and the small conductor size means it is easily broken or corroded
> and broken.


Flat, round, whatever has surface area.  I wouldn't use welding cable 
(too many fine strands), but 4/0 and 2/0 stranded copper wire are very 
commonly used in lightning protection systems, because they are both 
flexible and strong. (you need to allow for the very high mechanical 
forces when carrying the lightning transient).  Individual lightning air 
terminals are often grounded with AWG8 or AWG10, and this sort of size 
is what's used for bonding things together (e.g. service panels and 
antenns dischage units)

> 
> Suitable surge suppression and the bonding of all components together is
> more important than how well the structure is "connected" to the soil or
> earth.  The better the connection to the earth then the quicker the charge
> introduced in the structure will be dissipated but those connections must be
> made at the correct locations.  Consider a communications site that is on a
> rock mountain.  There is no effective connection to the soil/earth but those
> sites generally survive lightning strikes with no or minimal damage.  But,
> the protection becomes expensive to some.  To others it is cheap insurance
> and just the cost of doing business.

There's always a trade between the cost of transient suppression and 
other measures and equipment replacement cost (or insurance for that). 
If you're a cell company or public safety agency that needs to be up 
24/7 with $1M worth of gear in the shelter, that's a different matter 
than a ham with $5K of gear who can tolerate being out of service for a 
week.  Make sure your house doesn't burn down and nobody will get hurt, 
then worry about whether your equipment gets fried.   Now, if someone 
wants to make a hobby of building lightning protection systems, have at 
it, but you have to ask, do you spend $1000  on transient suppression or 
$1000 on a new antenna or amplifier or radio?


> 
> We also must remember that during a lightning event a significant magnetic
> field is established around the lightning path as well as in conductors that
> carry the lightning energy to the earth.  This magnetic field can be very
> damaging to sensitive electronic equipment that is not suitably protected.
> If you desire to protect equipment from the electromagnetic pulse then all
> of the I/O ports of the equipment must also have suitable surge protection
> devices (SPDs) installed.   As an example your alarm system has conductors
> routed to sensors within the structure and external to the structure.  These
> conductors are great antennas!  The electromagnetic energy from a nearby
> event is coupled into the wiring throughout the structure and it seeks a
> point where this can be equalized.  


> 
> You mention you have some SPDs installed.  It is important that the bonding
> conductors be kept as short and straight as possible.  The SPDs should be
> tested or replaced once exposed to lightning activity to ensure continued
> protection.  You should not use any SPD that is not UL listed for the
> application, excepting maybe RF transmission lines. 

Why would you except transmission lines?  Either you're following the 
code scrupulously, in which case listed components need to be used 
everywhere, or you're not.  Note that the usual PolyPhaser and ICE 
transient suppressors are NOT listed devices.

BUT, a more important comment is that UL listing doesn't mean the device 
works better or worse as a transient suppressor, it just means that it 
won't start a fire.  The much advertised UL1149 is not a "function" 
spec, but a set of standard test waveforms to use.

If you need listed devices for code compliance or other regulatory 
reasons (e.g. your insurance requires them, or the design engineer 
specified them on your construction drawings), then use listed devices.



  This mainly applies to
> AC and control line products.  Use an SPD suited for the application.
> Consider the operating voltage of the circuit to be protected and select an
> SPD that has an operating voltage suitably above that point but not so high
> that the clamping voltage of the SPD exceeds the breakdown voltage of the
> device you are protecting. 


Clamping type transient protection (shunt suppressors) can actually 
aggravate the damage potential. Consider something like a long telephone 
line with a shunt protection device.  The telephone line is a 
transmission line that has been "charged" by the transient (assuming 
we're talking a differential mode transient, not common mode, which the 
shunt suppressor wouldn't do anything for anyway).  The suppressor 
fires, shorting the line.  Now, all the stored energy in the line 
rapidly flows through the shunt, creating a magnetic field, which 
couples into the downstream line, inducing the very voltage you were 
trying to suppress.

Series mode transient suppression is the way to go (and it suppresses 
common mode too!) or a combination of series and shunt.

Cheap shunt mode suppressors using MOVs also gradually degrade and most 
designs do not "fail safe".


  Your antenna, rotor control, other
> control/communications, telephone, CCTV and CATV MUST ALL be protected by a
> suitable SPD.  For RF lines you desire a SPD that DC isolates the input and
> output such as a Polyphaser device.  Yes, Polyphaser does make suitable
> devices for CCTV and CATV cables.  Many of the inexpensive SPD available do
> not perform to our expectations.  The problem is we don't find out until
> after the fact.  Also, we might purchases something at a hamfest that is
> used.  Unless we evaluate the product we don't know if it will be effective
> in handling the surge energy we expect it to handle.  Try to avoid used SPD
> products.  Purchase new from quality vendors.  The problem is they are not
> inexpensive.
> 
> I hope this provides some food for thought.
> 
> Regards
> Bruce, W3YVV
> 
> Bruce Carpenter Consulting, LLC
> P.O. Box 97
> Dayton, MD 21036-0097
> 410-531-0200
> bruce.carpenter@earthlink.net
> http://www.bruce-carpenter-consulting.com
> 
> 
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