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Re: [TowerTalk] Lightning Protection for Orion Rotor

To: john@kk9a.com, towertalk@contesting.com
Subject: Re: [TowerTalk] Lightning Protection for Orion Rotor
From: Grant Saviers <grants2@pacbell.net>
Date: Sat, 24 Dec 2016 20:17:43 -0800
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
If the ball bearings in the rotator and "thrust" bearing are operating as intended then an oil film is insulating the races from each other and from the balls. Every rotator I've disassembled has no electrical path around the bearings.

I've watched the arcing across a motor ball bearing oil film on a scope, and seen it in disk drive read signals. If a polymer "thrust" bearing is used on a tower then even higher voltage isolation is present at that point. The charge comes from air friction against the antenna or disk. The oil film breakdown is on the order of 10's of volts. VFD powered motors are known to have potentially serious bearing problems from the high frequencies the VFD's put into the windings, coupled to the shaft and the potential is created to the frame across the bearing. http://est-aegis.com/TechPaper.pdf

The consequence of not grounding around the rotator bearing is pitting of the balls and races by the arcs and also RF noise generated near the antenna. Also, having a heavy gauge wire from mast to tower top is likely to be helpful in a strike. The tower probably also acts somewhat as a Faraday cage to shunt currents to the outside of the structure and away from the rotator.

MOVs provide overvoltage protection but have a downside as they degrade with every snubbing shunt and eventually fail. On an AC power strip, a failed to short MOV burned up a nearby ham's shack here when the plastic power strip case ignited. If on antenna control lines, sufficient degradation can be experienced over time to prevent normal operation. As one antenna manufacturer discovered before they switched to TVS diodes. Of course any transient suppression device can be vaporized with sufficient power surges, but some pretty hefty capacities are available.
http://www.littelfuse.com/products/tvs-diodes.aspx

Grant KZ1W

On 12/24/2016 16:18 PM, john@kk9a.com wrote:
Unless you enjoy repairing rotators, I would. I have either MOVs or GDTs on
all of my motors and indicating sensors. I have not made any additional
effort to ground the mast, it seems like the bearing and rotator housing
would both already have that covered.

John KK9A

To:     towertalk@contesting.com
Subject:        [TowerTalk] Lightning Protection for Orion Rotor
From:   William Saulnier <caseydogmusic@gmail.com>
Date:   Fri, 23 Dec 2016 11:16:44 -0600

At the risk of starting yet another discussion of lightning protection in
general I do have the following specific question.

In addition to an overall sound design for grounding, etc. is there a
significant advantage to having rotor control line surge suppressors at the
top of the tower? I have read that its a good idea to ground the mast to
the tower to bypass the rotor and I was already planning to have
suppressors on the control lines at the bottom of the tower and at the
entry to the radio room. The intent would be to have better protection for
the rotor itself especially its apparently sensitive reed switch.

Thanks.
Bill N5VR
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