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Re: [TowerTalk] Rohn EP instructions: "Stake all nuts"; what does it mea

To: towertalk@contesting.com
Subject: Re: [TowerTalk] Rohn EP instructions: "Stake all nuts"; what does it mean?
From: jimlux <jimlux@earthlink.net>
Date: Sun, 16 Sep 2018 12:26:09 -0700
List-post: <mailto:towertalk@contesting.com>
On 9/16/18 11:12 AM, Richard (Rick) Karlquist wrote:

What does "stake all nuts" refer to????
I am imagining whacking them with a hammer or
something ... but that can't be right?



One approach is to deform the threads - just enough to keep the nut from backing off. A punch at the join between bolt and nut will work.

However, these days, there are better approaches - use some epoxy or threadlocker - There's types of Loctite that is designed to be applied before you assemble, let it dry, then assemble. Or kinds designed to be applied while you assemble (wet), or some that wicks in afterwards.

At JPL, we stake fasteners two ways - one is using something like solithane - a drop on the fastener threads, then assemble. It is sticky, so it prevents the screw coming out under vibe.

Solithane can cure at high temps fairly quickly, or at room temp over some amount of time. Assembling a tower I don't think you'll have an issue with cure time.

The other is a blob of epoxy on the head of the screw, or the nut, and the chassis or structural member. We use 2216 which is a gray two part that cures at room temperature. It's fairly soft when cured, so it can be scraped off.
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