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Re: [TowerTalk] Telrex rotator

To: towertalk <towertalk@contesting.com>
Subject: Re: [TowerTalk] Telrex rotator
From: Steve Maki <lists@oakcom.org>
Date: Fri, 16 Nov 2018 19:50:35 -0500
List-post: <mailto:towertalk@contesting.com>
Martin,

Many years ago I was faced with a similar situation with my medium sized Telrex rotator.

After much thought I came up with a solution using a mostly gutted HyGain Ham4 rotator (mounted under the mast drive sprocket) and a modified HyGain control box.

See:
https://app.box.com/s/w55jzicmz24ual5inzgkgxapo71p7f8c

for a note about it and my original Telrex manual, such as it was!

-Steve K8LX

On 11/16/18 0:04 AM, Martin Sole wrote:

Hi,

I'm restoring a Telrex A3695RISX rotator. It's quite a monster but if I can figure out a way to use it I think it's unlikely I would ever need anything bigger, 1/3hp reversible AC motor, dual worm reduction gearbox, chain drive to 3" output shaft and it weighs about 125 lbs, around 57kg.

I have no control box which poses a small problem. Wiring to the motor is straightforward enough though I think the limit switch arrangement could be handled better.

It uses a selsyn for position indicating. In this case actually a General Electric Selsyn Control Transformer 2J161. This is marked 57.5-57.5 V 400CY. The device is working in that I can get the three outputs from the stator winding when I excite the rotor winding, all three stator outputs rise and fall with rotation so I'm pretty sure its good.

The problem is what to do at the other end. Without a matching selsyn, not something I expect to ever turn up around here, I am wondering how I might be able to take the selsyn outputs and interpret them by some other means. My understanding is the 3 stator outputs are AC voltages varying in amplitude and with a fixed phase relationship in order to produce an unambiguous value related to absolute position. I'm not 100% on this yet though. They are in a delta configuration though so I'm thinking anything I do first needs to make them Y configured

What are my options?

I had thought about an I2C compass module but that will entail placing some other conversion hardware at the rotator to convert to something like RS422. Any other thoughts. Just looking for ideas to think of what might work well enough. Ideally keeping the selsyn as it's all purpose built around that.
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