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[TRLog] Switch box

Subject: [TRLog] Switch box
From: otterstad@inet.uni-c.dk (OZ8RO)
Date: Wed, 6 Aug 1997 06:47:52 +0200
I trust you used MEC switches !   

73  Rag

----------
> From: Larry Tyree <n6tr@teleport.com>
> To: trlog@contesting.com
> Subject: [TRLog] Switch box
> Date: Tuesday, August 05, 1997 5:54 PM
> 
> 
> For those of you who I have already bored with the details of my
> switchbox, I apologize.  
> 
> I have been building a two radio switch box with the following features:
> 
> 1. Computer interference for two Kenwood radios.
> 
> 2. Interface to parallel port for paddle, footswitch, CW and PTT outputs
>    and relay control (to switch between radio 1 or 2).  The four pole
>    relay to switch between radios switches the CW, microphone and two
>    poles off of a PTT relay to the active radio.  
> 
> 3. Yes - two poles on the PTT relay.  I brought both of them out to
>    phono jacks and one of them goes via the mic cable to the radio.
>    The extra contact might be useful if you find yourself in a situation
>    where you need to key an amplifier directly instead of using the
>    radio's amplifier control.  Instead of using a transistor for PTT
>    ouput, the transistor drives a double pole relay.
> 
> 4. I used a reed relay for the CW.  This solves any problems with
>    positive or negative keying.  
> 
> 5. I put 3 leds on the front panel - +12 volts, CW and PTT.  I felt these
>    would be great diagnostic tools in case something stops working during
>    a contest.  I bring the +12 volts into the box via a phono jack to
>    a fuse, then output to more phono jacks for other station accessories.
>    This is a wise thing to do for safety reasons so you don't get 30 amps
>    flowing through a small wire if you get a short.  The CW and PTT LED's
>    are wired to the transistor driving the respective relay.
> 
> 6. I used a 5 volt regulator to power pull-up resistors for the paddle 
>    input and footswitch input on the parallel port.  
> 
> 7. I used a 6 volt regulator to power my audio mixer box directly.
> 
> 8. Instead of using the STROBE (pin 1 of the parallel port) to connect
>    to the emitter of the CW or PTT transistors, I buffered it with
>    a single transistor pulling down on a 330 Ohm bias resistor to a
>    second transistor (essentially an inverter).  Some computers have
>    a hard time sinking current for both PTT and CW.  
> 
> 9. When bringing a parallel port output into the input of a transistor,
>    I bring it through a 1K (or about 600 Ohm) resistor, then through
>    a series diode and then a 10K pulldown resistor.  This helps move
>    the required voltage on the input up some to give you better
>    noise rejection.
> 
> 10. The Kenwood computer interface is still very easy, just hook the
radio
>     output to the serial input, and run the computer's serial output 
>     through a few kilo-Ohms and then a diode clamp to ground to 
>     prevent the signal from going negative.  Two circuits are required
>     for two radios.  The Radio Shack 6 pin DIN plugs work for the radio
>     side. 
> 
> 11. Switch my R4-C to either TS-850S for critical listening.
> 
> These boxes are a lot of work!  There are about a million connectors on
> the back panel and over 20 components on a perf board.  I had thought
> about getting some made up to sell - but don't have the bandwidth.  If
> anyone else wants to do this, that would be great.  There is probably
> 50 dollars or more worth of parts involved, and several evenings of
> assembly.  I would say the box would be a bargain at $200!
> 
> I present the above ideas for those about to do the same thing.  I
> I will put some of it in a future update of the manual (including
> schematics perhaps).
> 
> 73 Tree N6TR
> tree@contesting.com
> 
> 
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