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Re: [Amps] Output Filter PCB Available for Solid State Amp

To: "Dan Levin" <djl@andlev.com>, <amps@contesting.com>
Subject: Re: [Amps] Output Filter PCB Available for Solid State Amp
From: "Dr. William J. Schmidt, II" <bill@wjschmidt.com>
Reply-to: "Dr. William J. Schmidt, II" <bill@wjschmidt.com>
Date: Sun, 13 Feb 2005 20:44:28 -0600
List-post: <mailto:amps@contesting.com>
A couple of comments on your filtering approach:

1. There are better filter designs today than those published in Helge's paper (which he admits in his papers). I agree the Rockwell Collins HF-80 series amps are extremely advanced from filter design technology. I use them myself... You should look into their design.

2. I never did see a specification/ scope document on the design of the amp.... rather a website narrative on some things it should do or some designs it should or should not emulate, or technology that can be bought that can be cobbled into your design. I suggest you put together a good solid specification document with input from the AMPS group. Then I suspect you will get more design help than you can stand.

3. I suggest you incorporate the RF T/R switching and the line section sensing unit for FWR/REF power into the filter board. Otherwise you will be building yet another board for that purpose later.

4. Breadboard your designs before you order PCBs. It won't take more than a few afternoons to do. I don't order boards that aren't final production and neither should you.

5. The SGC-500 power cube incorporates some very simple yet effective control circuitry. You will glean a ton of ideas from their schematic. I can send it in PDF format if you don't have it.

This is a worthy project and I'd rather not see it fail....

Sincerely,

Dr. William J. Schmidt, II  K9HZ
Trustee of the North American QRO - Central Division Club - K9ZC

Email: bill@wjschmidt.com
WebPage: www.wjschmidt.com

"If computers get too powerful, we can organize them into a committee; that will do them in." -- Bradley's Bromide


----- Original Message ----- From: "Dan Levin" <djl@andlev.com>
To: <amps@contesting.com>
Sent: Sunday, February 13, 2005 12:57 PM
Subject: [Amps] Output Filter PCB Available for Solid State Amp



As part of our "open source" project to create a reference design for a 1500 watt solid state amplifier ( http://www.k6if.com/ssamp/ ), we have designed a printed circuit board to implement Helge Granberg's six band, five pole Chebyshev low pass filters as shown in his QST article "MOSFET RF Power, An Update." These filters are designed for use in a legal limit amplifier to attenuate harmonics.


The PCB is roughly 6" x 13", double sided. We are going to have them made by ExpressPCB, a quality commercial fab house. The design uses relays and capacitors available from Digikey, and inductors that you need to wind yourself.

As you might expect, the cost of a PCB like this goes down when they are ordered in quantity.

If you are thinking of building such an amplifier at some point, and would be interested in a filter board, please let me know by email. The boards will cost $50 each (unless we get a bunch of folks, in which case the price will go down from there). Please note: these boards are a new design, they have not been tested and are not guaranteed to work. Some rework may be necessary.

The ExpressPCB file for the board is on the web site - see the link on the "Output Filters" page. If you find any bugs or have suggestions on how to improve the board - I'd love to hear them too!

                         ***dan, K6IF
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