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[AMPS] Problem with AL-811H

To: <amps@contesting.com>
Subject: [AMPS] Problem with AL-811H
From: stevek@jmr.com (Steve Katz)
Date: Wed, 3 Oct 2001 07:34:51 -0700




> I am attempting to repair an AL-811H for a friend.  The amp has been
> abused due to mishandling as aircraft baggage making several trips to the
> Caribbean and back.  The outer case shows several dings and one of the
> threaded holes in the chassis metal which holds the cover in place has
> been broken open. 
> 
> The reported symptoms are:  When attempting to tune the amp upon return to
> home QTH, there was a pop and a flash inside the amp. 
> 
> ::Sounds like someone took a picture.  Did you pose?
> 
> On my bench, I am driving the amp using an Icom 751-A.  The only visible
> signs of damage evident to any of the electronic components was one of the
> two 1000pF DC blocking capacitors from the anode/plate RFC to the tank
> circuit was cracked open slightly. I replaced these with two 500pF (6KV)
> capacitors for test purposes with no apparent difference in result.  Using
> an ohm meter, it appears that the DC input blocking capacitors at the top
> end of the filament RF choke are good and that no short circuit to ground
> exists on the input.  The tubes show no internal shorts using an ohm
> meter.  The tubes light properly, the HV is  1700V and the anode idling
> current when keyed (without drive) is 150 mA (which is about right). 
> 
> I disassembled the rear pc board from the rear panel and inspected the
> traces for burns and shorts, but nothing was obvious. 
> 
> When attempting to operate the amp, the grid current and plate current
> swing up and down in synchronism with the drive, but NO RF output is
> observed.  I am using a power meter and a Bird 2500 watt dummy load.
> Adjustment of the TUNE and LOAD capacitor produce no apparent dip nor
> power output.  No unusual smell or noise is observed. 
> 
> ::This really sounds like a T-R relay not making contact, or possibly not
> even switching.  I don't recall if the AL811H has a separate input relay
> and output relay, or if they're all one unit; however, the symptoms seem
> to indicate an open circuit between the plate tank and the coaxial output
> receptacle...
> 
> Any suggestions would be greatly appreciated. 
> 
> Dave, WT8R 
> 
> 

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