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Re: [Amps] Alpha 8410 using 4CX1500B - why?

To: "Manfred Mornhinweg" <manfred@ludens.cl>, <amps@contesting.com>
Subject: Re: [Amps] Alpha 8410 using 4CX1500B - why?
From: "Carl" <km1h@jeremy.qozzy.com>
Date: Wed, 29 Oct 2014 18:45:29 -0400
List-post: <amps@contesting.com">mailto:amps@contesting.com>
Welcome to tetrodes Manfred. Very few are designed for very low IMD and excessive, IMO, idle current is a way to appease the masses in the ham world.

The 600W dissipation Russian GU-74B was fraudulently changed to 800W as the 4CX800A by the Svetlana management as a way to market it to US hams and amp manufacturers. Original Russian IMD tests from Jan 1993 came up with -15/-24 dB 3rd and 5th order respectively in a standard grounded cathode AB1 circuit with the control grid swamped with 50 Ohms. Ep was 2200V, idle Ip 150 ma.

After all said and done they settled on a 24 Ohm cathode resistance as NFB, a 250 ma idle current, -33.5/-36 dB IMD 3rd/5th and an efficiency of 56%. That is 550W of idle power heat which helps explain the revised plate dissipation spec.

Various ham manufacturers pushed it even harder with 2500-2600V Ep under load and 625W idle power...per tube. No NFB. No wonder they died at an early age.

Carl
KM1H









----- Original Message ----- From: "Manfred Mornhinweg" <manfred@ludens.cl>
To: <amps@contesting.com>
Sent: Wednesday, October 29, 2014 5:03 PM
Subject: Re: [Amps] Alpha 8410 using 4CX1500B - why?


To all tube specialists out there,

I wonder whether the 4CX1500B is _intrinsically_ a low distortion tube, by any special construction techniques, or if the good IMD rating comes simply from the operating conditions chosen for the spec sheet!

In the EIMAC datasheet, this tube is specified for -43dB 3rd order IMD, which is excellent, when operating at 2900V, 300mA idling current, producing 1100W output. That very high idling current means 870W of plate dissipation at zero drive!!! That kind of biasing is suspiciously close to class A. At full power, single tone, the plate efficiency is only 53%. With a two-tone signal, efficiency is 35%.

I wonder how this IMD spec compares to that of other tetrodes when run at such high idle current, or how high the IMD of the 4CX1500B gets with a more reasonable idling current, such as 50mA.

Not many datasheets give useful information about IMD at different bias levels, so its hard to compare on paper.

Call me a cheapskate, if you will, but burning up 870W of power at the plate when idling, plus 60W all the time in the filament, to get 1100W output at 53% plate efficiency, looks dismally poor to me.

This last contest weekend I was at the CE6TC contest site. It was a two station setup, one equipped with an Alpha 89, the other with a Ten Tec. Both amps worked great, but the streams of hot air blown out by the amps, overheating the room, are a testimony to how antiquated that technology is. Overall there was more heat than RF power. I really think we need something better.

Has anybody here tried to run a large tube, such as the 4CX1500B, in linearized class C? I mean, build a pretty normal amplifier, with a somewhat lowish plate voltage, and add a linearizer circuit that compares output amplitude to drive amplitude, and controls the grid bias to keep the amplitude ratio constant. The tube's operating point would move from almost pure class B at low signal levels, to narrow conduction angle class C during higher signal times, and back to wider conduction angle class C at peak power, with conduction angle controlled by the bias, to achieve good linearity. The grid bias voltage range would be restricted to the range from what causes a small idle current, down to deep plate cutoff.

To accomodate less than perfect SWR, the gain (ratio of output voltage amplitude to drive voltage amplitude) needs to be variable depending on loading conditions. This can be accomodate automatically, by the circuit increasing this ratio up to just below the point where peak clipping starts. Said more simply, if the grid bias set by the circuit reaches the limit of the allowed range during peaks, the gain is automatically reduced, with a slow decay, or the exciter's output is reduced through ALC action.

The cost of this grid bias modulation circuit is almost nothing, its complexity is modest, the rest of the amplifier is basically just as you oldtimers know it, but there would be almost no idle current, the full power efficiency would be like 80%, and the two-tone efficiency would be like 60%. That allows far lower heat production, lower consumption, smaller, lighter, less expensive power supply components, a smaller and less noisy blower... lots of good things.

Has anybody tested this? Does anybody expect any big trouble with it? Is there anything I'm not noticing, causing phase distortion or so? Or has nobody done it, simply because nobody cares enough about power consumption, heating, and blower noise?

And about Alpha using the 1500b instead of the 1000 now, somewhere (could have been on this very forum) I read that it was mainly because of availability problems of the 1000. They are still around, but the future seems to look a little more stable for the 1500b than the 1000.


Manfred


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