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[TowerTalk] Painting fiberglass

To: Towertalk Reflector <towertalk@contesting.com>
Subject: [TowerTalk] Painting fiberglass
From: Rudy Bakalov via TowerTalk <towertalk@contesting.com>
Reply-to: Rudy Bakalov <r_bakalov@yahoo.com>
Date: Fri, 25 Aug 2017 11:55:28 +0000 (UTC)
List-post: <mailto:towertalk@contesting.com>
Hi Folks,
A few weeks ago I raised the question of painting fiberglass to prolong its 
life. There were quite a few suggestions as well as many requests to share what 
I end up doing. So here we go.
The idea behind the project is to attach a X-arm at the top of my tower and 
suspend wire elements for 80m 4SQ. As the X-arm will be just a couple of feet 
from the 4el 40m yagi, I prefer the use fiberglass and avoid any interaction 
between the X-arm and the yagi.
I purchased 2 x 2.125" OD and 4 x 2.0" OD fiberglass tubes from Max Gain, 8' 
each. I glued the 2" tubes into the 2.125" tubes, overlapping about 6", using 
3M's glue for fiberglass boats. Paid extra attention to the joints to make sure 
water cannot get into the tube. The glue cures in about a half a day with the 
tubes left outside in the sun.
Next the 23' tube assemblies were sanded with 150 sandpaper to eliminate any 
wax there may be on the fiberglass. Personally I think this was unnecessary, 
but this is what the primer suggested.
For primer, I used Rustoleum's primer for wood and fiberglass, $10 from Home 
Depot. Applied two coats of primer, leaving about half a day between coats. The 
primer dries in 1h at 90F and in 4h at 70F.
Finally, I applied two coats of Rustoleum Topside marine paint, which really is 
a no-mix (one part) epoxy. This paint has a naturally glossy sheen so the final 
product is simply beautiful. I used black paint and the finish looks like the 
finish of a car. It looks so nice that I'd hate to put it up on the tower :-)
Used eye bolts at the end of the tubes, about 6" from the tips, to attach the 
rope that will suspend the wire vertical elements. The X-arm is going up the 
tower later today.
Rudy N2WQ
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