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[TowerTalk] filter for rotator DC motor PWM amplifier

To: towertalk@contesting.com
Subject: [TowerTalk] filter for rotator DC motor PWM amplifier
From: Grant Saviers <grants2@pacbell.net>
Date: Wed, 26 Aug 2015 19:11:59 -0700
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
I'm seeking some guidance for the design of a PWM amplifier noise filter for a 180v 1/2 hp DC motor that drives a ring rotator. My googling turns up a lot of information for 3 phase VFD filters but little for DC motor applications, so I'm hoping there is some experience/expertise among towertalkians.

The PWM amp is a commercial Minarik 16Khz switch and drives the motor via twisted pair. The amp is in a RFI gasketed Hoffman steel enclosure and I have a Corcom 20a/240v line filter on the AC source. However, I have hash everywhere and S9 noise on a separate tower 20m antenna. The overwhelming source is the PWM amp, not motor brush hash. The box is grounded to the tower master ground plate.

I think a DC filter design is similar that of AC line filters, a equal current forcing/common mode balun followed by capacitors followed by an L-C filter in each leg. My major question is about the practical parameters of a balun in this application. A high perm toroid seems a likely choice for a parallel L1-L2 balanced winding. I have some FT-193-JA cores, u=5000 and the question is what assumptions/parameters govern the balun winding design? For the L in the L-C section, high current toroid inductors are widely available (e.g 50uH @ 10amps).

Any links to references would be appreciated.

Grant KZ1W
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