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[TowerTalk] Yaesu G800 Slipping on 25G Rotor Plate

To: TowerTalk@contesting.com
Subject: [TowerTalk] Yaesu G800 Slipping on 25G Rotor Plate
From: Rob <Rob@drumon.com>
Date: Sat, 29 May 2021 19:14:51 -0700
List-post: <mailto:towertalk@contesting.com>
Hi Group,

  A couple questions. I installed a G800 in a 25G tower with a thrust bearing top plate, that turns a JK Navassa 5 beam for a friend. At the beginning and end of rotation, the torque from the beam was causing the G800 to twist slightly on the plate, most likely from the bolt holes being  larger in diameter than the bolts. Apparently the grinding sound was a bit unnerving to the operator. So with a short wrench so as not to be able to easily strip the bottom casting, I incrementally and carefully started tightening the bolts to get to the point where it would not slip. So, you are probably smiling as you know what happened next. Yes, I stopped after stripping the first bolt hole in the casting. Fortunately, a new bottom casting is not that expensive from Yeasu and is on its way. So my questions are:
1. How difficult is it to replace the bottom casting on a G800?
2. Any thought on how to install the rebuilt G800 and not have it slip on the plate? Maybe something as simple as putting a star washer on each bolt between the plate and the bottom casting?

Thanks,
Rob K6DQ


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