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Re: [Amps] Building 833 Amplifier. Hints and Suggestions?

To: Roger <sub1@rogerhalstead.com>
Subject: Re: [Amps] Building 833 Amplifier. Hints and Suggestions?
From: w2xj <w2xj@nyc.rr.com>
Date: Wed, 17 Mar 2010 10:10:56 -0400
List-post: <amps@contesting.com">mailto:amps@contesting.com>
Yes for many years 833s were solid performers in a number of 1KW 
(output) Am Broadcast transmitter designs. That means at least 4 KW PEP 
output power or about 5KW pep input. Typical setup two in the RF and two 
class B push pull modulators. They typically out performed the newer 
4-400 designs in both power margin and life. The only reason 4-400s 
became popular was the lower drive requirement which to me was a bad choice.

Roger wrote:
>
> Joe Subich, W4TV wrote:
>   
>>   
>>     
>>> w5jgv.com/downloads/RCA%20*833A*.pdf
>>> shows a pair of them can run the legal limit and a single one can get 
>>> about 1200 PEP out, but this is with a plate dissipation of  only 350 
>>> watts so a lot depends on the duty cycle. The filaments ae 10V @ 10A 
>>> thoriated tungsten so unlike many of the big power tubes the 
>>> filaments are not terribly power hungry.
>>>     
>>>       
>> I would be somewhat concerned about the quality of an amplifier using 
>> the 833.  Both the Matchlett and RCA data sheets show power outputs 
>> in the 200 - 250 W range per tube in "Class B telephony" service.  
>>
>> I don't know if that is low level AM or if the efficiency falls off  
>> that much between class C (plate modulated or FM service).  
>>   
>>     
> The data sheet is interesting in that is shows a wide range of output 
> power from the 200-250 watts above to over 1200 watts. They show a 
> maximum plate voltage of 3000 and turn around and put more than 4000 on 
> the plate with a resulting PEP output of over 1600 watts for a pair of 
> tubes.. It appears to be more than just the class of operation. IOW 
> reading the sheet it appears if you can keep the tube cool within specs 
> be it convection cooled or forced air cooled, (145 deg C on grid and 
> plate seals)  the tube can do the job.  OTOH I have no idea as to what 
> the IM products are at these various voltages and power.
>
> Just like the Russian GU81M they appear to be capable of a lot more than 
> you would expect.  A pair of the GU81Ms for  instance is listed at being 
> capable of 3KW out in SSB, or CW with no forced air.  One user told me 
> the only way  to hurt one would be to take a hammer to it.  I don't 
> think the 833A is quite that versatile with only a 350 watt plate, but 
> still...
>   
>> The 1980 Handbook does not give power output but indicates that 
>> efficiencies of "55 to 65% can be expected."  The design was for 
>> 1 KW input in class AB2. 
>>   
>>     
> To me the data sheet would indicate a pair of them are certainly capable 
> of the legal limit out if you don't exceed the seal temps or melt the 
> plates.
>
> 73
>
> Roger (K8RI)
>   
>> 73, 
>>
>>    ... Joe, W4TV 
>>    
>>
>>
>>
>>
>>   
>>     
>>> -----Original Message-----
>>> From: amps-bounces@contesting.com 
>>> [mailto:amps-bounces@contesting.com] On Behalf Of Roger
>>> Sent: Tuesday, March 16, 2010 7:10 PM
>>> To: Greg Weinfurtner
>>> Cc: amps@contesting.com
>>> Subject: Re: [Amps] Building 833 Amplifier. Hints and Suggestions?
>>>
>>>
>>>
>>>
>>> Greg Weinfurtner wrote:
>>>     
>>>       
>>>> Hi all,
>>>>          I am new to the list so be kind! I went through all of the 
>>>> threads
>>>> on amps@contesting.com concerning an amplifier using 833's 
>>>>       
>>>>         
>>> and pretty much 
>>>     
>>>       
>>>> came up with very little usable information. Why 833's?  
>>>>       
>>>>         
>>> Why do I still 
>>>     
>>>       
>>>> deer hunt with a muzzle loader with just iron sites? Why do 
>>>>       
>>>>         
>>> people still 
>>>     
>>>       
>>>> build tube regens?  Just 'cause I guess it is a challenge 
>>>>       
>>>>         
>>> and the 833 is a 
>>>     
>>>       
>>>> magnificent looking tube all aglow!
>>>>   
>>>>       
>>>>         
>>> Others may not share my views but:
>>>
>>> I find the 833 intriguing but I've always thought it was 
>>> ugly<:-)) OTOH 
>>> I too have wanted to build up an amp using them.  
>>> w5jgv.com/downloads/RCA%20*833A*.pdf
>>> shows a pair of them can run the legal limit and a single one can get 
>>> about 1200 PEP out, but this is with a plate dissipation of  only 350 
>>> watts so a lot depends on the duty cycle. The filaments ae 10V @ 10A 
>>> thoriated tungsten so unlike many of the big power tubes the 
>>> filaments 
>>> are not terribly power hungry.
>>>
>>> With forced air cooling they are referring to 40 cfm out of a 
>>> 2" nozzle 
>>> directly over the tube with the flow directed between the 
>>> plate and grid 
>>> connections.  Using a "swamped grid" approach takes about  
>>> 40-50 watts 
>>> of drive for a pair of them to get over the legal limit out., 
>>> but that 
>>> can vary widely depending on plate voltage.
>>>
>>> I think a pair of those with the ability to view them while running 
>>> would be impressive.
>>>
>>> Due to the physical geometry I'd think (but don't know) that the 
>>> isolation of the input circuitry from the output would take a 
>>> bit more 
>>> care than with modern tubes.
>>>
>>> I've been looking at the idea of building up a similar amp 
>>> using a pair 
>>> of the GU81M Russian tubes.  Those things are BIG!
>>>
>>> more below.
>>>     
>>>       
>>>>          I was an Electronic Design Specialist for Ohio 
>>>>       
>>>>         
>>> University for 
>>>     
>>>       
>>>> over
>>>> 22+ years and have built a hybrid solid state 160 meter SSB/CW 100 
>>>> 22+ watt
>>>> transceiver (Using a pair of 6146's) from the ground up, (
>>>> http://oak.cats.ohiou.edu/~weinfurt/160mrindex.html 
>>>>       
>>>>         
>>> )including a 500 hz CW 
>>>     
>>>       
>>>> filter. Age is mid 50's and was in Tube/Solid State 
>>>>       
>>>>         
>>> transition during 
>>>     
>>>       
>>>> college years. Yep, slip sticks to calculators to SMD's. 
>>>>       
>>>>         
>>> BSS (Bachelor of 
>>>     
>>>       
>>>> Specialized Studies in Shortwave RF Engineering) is from 
>>>>       
>>>>         
>>> 1994, so that and 
>>>     
>>>       
>>>> being an EDS helped keep me in the loop until I recently retired.
>>>>
>>>>          I have all the parts to put together 160 meter single band
>>>> amplifier. I realize that it is a low mu tube of about 35, 
>>>>       
>>>>         
>>> and would 
>>>     
>>>       
>>>> probably not make a great grounded grid tube... but maybe 
>>>>       
>>>>         
>>> at 160 meters a 
>>>     
>>>       
>>>> pair of them could reach legal limit with less than 100 watts input?
>>>>
>>>>          I have 5 each of 833A pulls, with only 6 months of 
>>>>       
>>>>         
>>> use. I got
>>>     
>>>       
>>>> these from the engineer in charge and he said that usual 
>>>>       
>>>>         
>>> pull time is at 
>>>     
>>>       
>>>> least over a year or unless some failure occurs.  But, the 
>>>>       
>>>>         
>>> owner of the 
>>>     
>>>       
>>>> station demanded that he do it every 6 months no matter 
>>>>       
>>>>         
>>> what the condition 
>>>     
>>>       
>>>> and he kept the 'like new' ones.  Yes they are old, 20 years or so.
>>>>
>>>>          I would prefer help from someone who has actually used the 
>>>> 833 in
>>>> some type of RF circuit.  But anyone with engineering 
>>>>       
>>>>         
>>> experience with a 
>>>     
>>>       
>>>> behemoth of this type knowledge would be great!  I plan to 
>>>>       
>>>>         
>>> set up a web 
>>>     
>>>       
>>>> page and with my progress to keep those helping informed of 
>>>>       
>>>>         
>>> my advancement 
>>>     
>>>       
>>>> into the past!
>>>>
>>>> Characteristics for the 833A are
>>>> at:  http://oak.cats.ohiou.edu/~weinfurt/833A.pdf
>>>>
>>>>
>>>>       
>>>>         
>>> **********************************************************************
>>>     
>>>       
>>>> **************
>>>> Plan.
>>>>
>>>> 1 Two of them in parallel or Push-Pull?
>>>>   
>>>>       
>>>>         
>>> Single band you can take your pick. Use link coupling with 
>>> PP. Parallel 
>>> is a bit simpler.
>>>     
>>>       
>>>> 2 Grid driven with a 55 ohm, 75 watt non-inductive resistor 
>>>>       
>>>>         
>>> to ground.
>>>     
>>>       
>>>> 3 Pi output network or Pi L ? Or Link coupled output?
>>>>   
>>>>       
>>>>         
>>> Single band, take your choice.
>>>     
>>>       
>>>> 4 Operation is CW and occasionally SSB. Bias voltage on Cathode 
>>>> developed
>>>> across about 60v Zener to ground?
>>>>   
>>>>       
>>>>         
>>> According to the data sheet, you might want to run around -90 
>>> as a stand 
>>> by bias to limit dissipation. 
>>>     
>>>       
>>>> 5 Power supply is capable of 3000 VDC at 1 Amp.
>>>>   
>>>>       
>>>>         
>>> That "to me" appears to be a bit toward the low end for these.  But 
>>> running higher voltage gives a plate load impedance of over 10K ohms.
>>>     
>>>       
>>>> 6 Forced air cooling up from pressurized bottom chassis to 
>>>>       
>>>>         
>>> box on top
>>>     
>>>       
>>>> housing tubes and output components.
>>>>   
>>>>       
>>>>         
>>> No.  Due to the rather unique physical geometry of these tubes the 
>>> maximum cooling air is needed between the plate and grid 
>>> seals keeping 
>>> the temperature down to a max of 145C. 40 cfm from a 2" 
>>> nozzle directed 
>>> down and between the plate and grid terminals.
>>>     
>>>       
>>>> 7 Tubes mounted in vertical position. Heat sinks for pin 
>>>>       
>>>>         
>>> connections.
>>>     
>>>       
>>>>   
>>>>       
>>>>         
>>> That might be a tad unstable...BTW the only permissible mounting 
>>> position according to the data sheet is vertical.
>>>
>>> 73 and good luck,
>>>
>>> Roger (K8RI)
>>>     
>>>       
>>>> Greg Weinfurtner AEE BSS
>>>> NS8O
>>>> 40192 State Route 689
>>>> Meigs County
>>>> Albany, Ohio 45710
>>>> United States of America 
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>>>>       
>>>>         
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>>>     
>>>       
>>>>   
>>>>       
>>>>         
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>>>     
>>>       
>>   
>>     
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