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Hi Bob,
Thanks. That was one of the last pieces to this conversion that I've 
taken forever to finish. Still undecided on how I want to do the tuned 
input circuits. The amp is actually an in between model. It's labeled a 
Clipperton-L, but it's actually a Cliiperton QRO. It has the center 
tapped filament and the tubes sockets and tuned inputs are on a PCB that 
mounts vertically to the divider panel. I thought about just copying the 
existing PCB portion that has the tuned inputs and re-using the existing 
parts.  I also thought about building new tuned inputs with adjustable 
coils. That would require a little more work though. Maybe I'll get this 
project done before I become an SK. 
Yeah, when I looked at the specs for the TS-590SG, it led me to believe 
10 ma using the RL pin was all it would switch.  Thanks for sharing the 
info on mechanical relay! 
73
Stan
KM4HQE
On 7/21/2019 2:27 PM, Bob Wilson, N6TV wrote:
 
Stan,
Congratulations on getting this to work, but like most other modern 
radios, the TS-590SG has an option to enable an internal mechanical 
relay to key amplifiers that required more than 10ma.  Unfortunately, 
it is poorly documented. 
See footnote 2 on page 55:
    *2 Mechanical Relay Operation.  You can switch the signal of the
    high voltage like a vacuum tube linear amplifier.  It is possible
    to control the terminal voltage of TL-922 (approximately -140 V).
First set both Linear Amp menus No. 59 (HF) and 60 (VHF) to Option 3 
to enable the TS-590SG mechanical relay.  Also rewire the amplifier's 
KEY IN to TS-590SG REMOTE Connector Pin 4 (MKE) instead of to Pin 7 
(RL), which is only used for silent solid-state keying of more modern 
amplifiers that require low current.  REMOTE Pin 2 is ground / 
shield.  See diagram on Page 73.
The KEY OUT connector of an Elecraft K3/K3S (RCA) can key up to 200VDC 
at 5A (with no noisy relay).  It also has a KEYOUT-LP pin on the ACC 
connector rated at only 10ma max, for more modern amps.  No menu 
changes needed except TX DLY. 
73,
Bob, N6TV
On Sun, Jul 21, 2019 at 7:45 AM Stan Gammons <s_gammons@charter.net 
<mailto:s_gammons@charter.net>> wrote: 
    Someone ask what amp and rig. The amp is a Clipperton-L I
    converted to a
    pair of GI-7BT tubes. Relay is 12 volts and draws around 100 ma
    when the
    coil is energized.  I haven't decided on a rig, but was considering a
    TS-590SG. I see 10 milliamps is all the TS-590SG will switch. So, I
    decided to re-engineer a Harbach SK-401 I had left over after
    installing
    a ES4L4-B in my L-4B.  Around 15 volts was the minimum voltage the
    SK-401 would operate at, so I swapped R1 and R2, 22k 1/4 w resistors,
    with 18K 1/4 watt resistors and the circuit will now operate with 12
    volts, possibly lower though I didn't try it. I measured .788
    milliamps
    to trigger the SK-401, so I think it will be fine to use with the
    TS-590SG or possibly any other modern rig. The youngest rig I have
    is a
    Omni VI.
    Thanks again for all of the replies.
    73
    Stan
    KM4HQE
    On 7/20/2019 9:34 AM, Glen Zook wrote:
    > Having 12-volts on the keying circuit (actually, usually,
    13.8-volts)
    > is very common and I don't know of any "modern" transceiver that
    > cannot handle the voltage.
    >
    > Glen, K9STH
    >
    > Website: https://k9sth.net
    >
    >
    > On Saturday, July 20, 2019, 08:32:43 AM CDT, Stan Gammons
    > <s_gammons@charter.net <mailto:s_gammons@charter.net>> wrote:
    >
    >
    > How much voltage will modern rigs tolerate on the keying
    circuit? I have
    > an older amp that has a 12 volt relay. Will that fry the keying
    circuit
    > of a modern rig?
    >
    >
    > 73
    >
    > Stan
    > KM4HQE
 
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