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Re: [TenTec] Soldering PL-259s and gold plating

To: tentec@contesting.com
Subject: Re: [TenTec] Soldering PL-259s and gold plating
From: Dave Haupt <w8nf@yahoo.com>
Reply-to: Discussion of Ten-Tec Equipment <tentec@contesting.com>
Date: Wed, 7 Apr 2010 09:26:20 -0700 (PDT)
List-post: <tentec@contesting.com">mailto:tentec@contesting.com>
I work in a company that does lots of connector work - some for satellite and 
aero.

Gold plating's main purpose in a soldered situation is to serve as an oxidation 
barrier to nickel.  If you look at the metallurgy involved, the gold is 99% of 
the time plated over nickel.

When you solder to gold using a tin-bearing solder (either standard tin-lead or 
96.5%Sn, 3%Cu, 0.5%Ag, which is the standard lead-free formula), the gold 
leeches into the solder and forms gold-tin intermetallic compounts.  The solder 
has actually made its way through the gold onto the nickel.

On a contact surface, to which you do not solder but you depend on pressure 
connections, the two benefits are that gold is soft, so the two surfaces press 
into each other, increasing contact area and decreasing resistance, and that 
gold oxidizes more slowly than most other metals.

I have never seen a PL-259 with a gold-plated body, and that's the crucial 
part, for the soldering discussion.  Electrical-grade gold is actually more 
pure than jewelry-grade gold, and is difficult to get right.  If those 
connectors cost less than $30, I would be doubtful that it's a good grade of 
gold.  On the other hand, Amphenol PL-259s with silver plated bodies are 
commonly available for under $10, and I'm confident in that brand name.  And 
they solder very well.

73,

Dave W8NF


      
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