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[AMPS] My Burnt Offering

To: <amps@contesting.com>
Subject: [AMPS] My Burnt Offering
From: measures@vc.net (Rich Measures)
Date: Fri, 22 May 98 21:14:33 -0800
>First, thanks to all who have offered suggestions on the "low output on
>10m" question.  I have several very plausible things to try and thankfully
>it's a three-day weekend.
>
>Now for another kinda question...fired up this same amp this AM on 80m, got
>mostly full output, but what I mostly got was smoke out of the grid current
>meter.  Meter continued to indicate normally entire time, showing 120mA Ic
>(meter is 500mA movement, amp is 2 3-500Z GG in a textbook configuration).
>Typical setup with meter running from filament CT to ground and bypassed
>with 0.01u disk.  But no diode protection...yet!
>
groan

>Plate idle current then went from 120mA @ 2500V to 240mA, telling me at the
>least that the zener (7.5V, 50W) went short.  Oh well.
>
or a grid shorted to a filament

>Investigation of the meter movement (thankfully still operational, but
>really smelly) revealed that the built-in shunt (in the form of a small
>coil of resistance wire) had evidently heated to the extent to melt some
>insulation on the inner wirings from shunt to movement.
>
>Now why would this be?  

Even though they appear normal, I would measure the resistance of the vhf 
suppressor resistors by unsoldering one end.  

>My guess (and that's exactly what it is) is that
>enough 80m energy got into the filament CT/B- circuit loop to toast the
>zener and heat up the meter.  Even though it's supposedly bypassed.

seems unlikely for a bypassed 50w zener
>
>Two other salient items:  with amp idle (keyed to idle plate current but no
>excitation) something (the zener probably) generated quite the hash in my
>receiver.  I seem to recall seeing this mentioned somewhere...should one RF
>bypass the zener (across itself or to ground?).  

Zeners are normally bypassed across the junction. A 0.1uF disc cer. 
should suffice.  If the zener is shorted, it is less costly to replace it 
with a string of 10 or so 1A fwd biased rectifiers mtd on a rectangle of 
perfboard  - which is more rugged and more adjustable.  

> Second, the grid current
>meter isn't grounded at the meter panel; rather, a shielded two-wire cable
>runs from the bottom of the amp up to the meter (bypass is applied directly
>at the meter terminals).  So it's 20" wire up to the meter, cross the
>meter/bypass cap, and then 20" wire down to the place where it's actually
>grounded.
>
>One other thing is that in the bias tee, the 1st bypass cap after the
>B&W800 choke is one of those 500pF, 20kV red TV-style jobbers that Rich
>specifically recommends *against* on his web page.  Could this seemingly
>poor bypass cap be the true culprit (allowing too much RF voltage back into
>the PS circuit?)

The hv electrolytics could be damaged by RF  but zener and meter shunt 
damage seems unlikely.  



Rich...

R. L. Measures, 805-386-3734, AG6K, www.vcnet.com/measures  


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