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[AMPS] Transformer Current ratings

To: <amps@contesting.com>
Subject: [AMPS] Transformer Current ratings
From: jstrohm@texas.net (Jim Strohm)
Date: Sat, 15 Dec 2001 08:21:46 -0600
Jerry Flanders <jflanders2@home.com> asks:

>For "ordinary" old power transformers:
>
>Is there a rule of thumb to help estimate transformer KVA capacity from the
>iron (or total) weight? If not, why?
>
>Prior to hypersil, weren't most transformers made from similar iron in
>similar configuration? If so, wouldn't capacity be directly related to core
>weight?

The older ARRL handbooks used to show an estimated KVA capacity based on
core cross-sectional area.  There are too many variables to give a rule of
thumb, except that if you can't pick it up, it's big enough.  4 KVA CCS is
about 150 lbs., 4 KVA ICAS about half that.  2 KVA ICAS is somewhere around
45 lbs.

Those are probably reasonable numbers for most transformers.  The
transformers that are more efficient and have a better match between core
saturation and maximum primary / secondary current capacity will weigh less
per watt, obviously.

Transformers from old vacuum-tube TVs were very conservatively rated, and
are well worth collecting.  Transformers from most low-end amateur gear and
ALL CB amplifiers carry very optimistic ratings for current capacity.

FWIW, the previous owner of my Heath HA-10 (4 - 811As) blew the palte
transformr, and replaced it with a unit from a 300 watt Motorola base
station.  Result?  With an extra 200 volts and probably 400 mA more
headroom on the plate, about 35% more power.

Jim N6OTQ



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