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[Amps] RE: Solid State HF amps and kits

To: <amps@contesting.com>
Subject: [Amps] RE: Solid State HF amps and kits
From: stevek@jmr.com (Steve Katz)
Date: Fri, 19 Apr 2002 09:02:05 -0700
It seems that Jim N6OTQ has gone rather silent since I offered him an order
for 1000 boards at $2/each (which was a very serious offer).

-WB2WIK/6



>       Thanks for the post Steve,
> 
>       Where is Circuit Xpress located?  Can you give me some contact info?
>       [Steve Katz]  Of course.  I thought everybody knew these guys, they
> are very popular for short runs of high quality boards:
> 
>       http://www.circuitexpress.com
> 
>       229 S. Clark Drive
>       Tempe, AZ 85281
>       (480) 966-5894
> 
>       Been using them for years.  When I go into "production" quantities
> (in the thousands), I usually go offshore to Taiwan, Korea, Singapore,
> etc. where prices are lower but deliveries are longer.  Circuit Express
> turns boards in 5 days, standard lead time.  
> 
>       For layout, I use ORCAD.
> 
>       73 de Steve, WB2WIK/6
> 
> 
> 
>       Can you recommend an inexpensive layout program suitable for both
>       analog and digital layouts?
> 
>       Thanks,
>       Michael
> 
>       --- Steve Katz <stevek@jmr.com> wrote:
>       > Jim, I have some comments and questions contained below.  If you'd
>       > answer
>       > them, perhaps I and other readers might have a better
> understanding
>       > of what
>       > you're trying to say.
>       > 
>       > 73 de Steve, WB2WIK/6
>       > 
>       > 
>       > > Do you know what fabricated PCBs cost, even in short runs?
>       >       [Steve Katz]  I think I do.  I use Circuit XPress for short
> runs,
>       > and after paying the $500 setup charge per layout for Gerber file
>       > transfer,
>       > a PCB the size and quality of the AR347 amp board is about
> $50/each
>       > for the
>       > first 10 or so, diminishing to about $25/each in 100+ lot runs,
>       > assuming
>       > high grade FR4 and 2 oz copper, tinned, plus silk screening.
>       > > With the art work in hand, I could go to a custom board house
> and
>       > have
>       > > one-off boards custom-made for less than what CCI is asking.  In
> a
>       > > quantity
>       > > run, the price would fall well below two dollars a board very
>       > quickly.
>       >       [Steve Katz]  If you can get me these boards for $2/each,
> seriously,
>       > I'd like to place an order with you today for 1000 pcs.
>       > 
>       > > And -- did you happen to check the price of the active devices
> for
>       > that
>       > > 1000-watt CCI amp?  You probably will not believe me when I tell
>       > you that
>       > > it's over $900.
>       >       [Steve Katz]  If you buy all the parts one-off, I'm sure
> you're
>       > right.  But CCI didn't design the amp, Motorola did, and I think
> they
>       > sell
>       > the BOM pretty reasonably.
>       > 
>       > > On the other hand -- most of the RFE amps use the 2SC2879
> device,
>       > which
>       > > sells in small-handful quantities at about $15. each.  Properly
>       > biased and
>       > > heatsinked, these are good for 100 watts each all day long.
>       > > 
>       > > So on the one hand you've got CCI selling amps made from
> expensive,
>       > > hard-to-power, hard-to-cool Motorola devices, and on the other
> hand
>       > you've
>       > > got RFE selling amps made from cheap, easy-to-power,
> easy-to-cool
>       > Japanese
>       > > devices.*
>       >       [Steve Katz]  I don't understand the "hard to cool" comment.
> Is the
>       > device Rthj-c higher?  What's the Rthj-c of the 2SC2879?
>       > 
>       > > The RFE amp goes straight out the door and under the dash of a
> semi
>       > for
>       > > about 20% of the cost of the CCI amp -- which requires some
>       > relatively
>       > > sophisticated work to power up.
>       >       [Steve Katz]  All I can say is the obvious, which is: "If
> it's so
>       > great, why don't they just apply for certification?"  It's not
>       > expensive to
>       > do so.  They'd have to lock out 22+ MHz per CFR47 requirements,
> but
>       > could
>       > include a retrofit kit to put 12/10m back in for licensed
> amateurs,
>       > same way
>       > everybody else does.  I don't get their gripe.
>       > 
>       > > Are you starting to get a clue about the political and societal
>       > > ramifications of the RFE decision?**
>       >       [Steve Katz]  Not really.
>       > 
>       > 
>       > > Jim N6OTQ
>       > > 
>       > > 
>       > > 
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