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Re: [Amps] Re: Step-start calculation

To: "R. Measures" <r@somis.org>
Subject: Re: [Amps] Re: Step-start calculation
From: jeff millar <wa1hco@adelphia.net>
Date: Sat, 20 Nov 2004 13:38:04 -0500
List-post: <mailto:amps@contesting.com>
Rich...

Thanks for the numbers, its educational. The program assumes mains resistance of zero. Since you know the value, it adds to primary winding resistance.

Results at 240V in, 2.2M RL, parallel 2 x 93 uFd= 186 uFD
   Vout = 4435V
   Ipk turnon = 70A

Loading the output (knowing what you like to run)
RL = 2K Vout = 4050 to 3985V (65V ripple)
RL=1.5K Vout = 3960 to 3878V (82V ripple)
That's a nice supply.


The main resistance significantly limits inrush, setting it to zero produces...
Vout = 4440 noload, , 4190V at 2K
Ipk turnon = 108 Amps


jeff, wa1hco

R. Measures wrote:

Jeff ---- Here are the needed parameters: C is two, 93uF in a FWD. The mains R is 0.127-ohms, xfmr primary winding R = 0.059-ohms. The transformer sec. potential is 3200V-rms, Rsec = 16.5-ohms. The load at switch-on is 2.2M-ohms (the 22, 100k equalizer resistors).

I do not see how this computer app. could calculate inrush-I without knowing the mains ESR?

On Nov 20, 2004, at 9:04 AM, jeff millar wrote:

PSU designer (http://www.duncanamps.com/psud2/download.html) can do this calculation and I've got it running here. The model needs some values for various parameters. Here's some results for some sample HVPS with zero voltage switched

Case 1:
   Transformer
      1500V secondary, 10 Ohms
       240V primary, 0.1 Ohms
   Full wave doubler
      40 uF caps (2)
   Results
      4K load impedance
      Output ripples from about 3900 to 3700 (~5%)
      Peak current at turn on 27 Amps
      Peak current on each line cycle 9 Amps

Case 2:
Transformer
2600V seconday, 10 Ohms
240V primary, 0.1 Ohms
Full Wave Bridge
40 uF cap
Results
4K load resistance
Output ripples from about 3500 to 3300 (
Peak current at turn on 42 Amps
Peak current on each line cycle 6 Amps
Adjusting parameters and generally looking at result shows
Magnitude of turn on current surge mostly depends on capacitance
Transformer resistance has little effect (surprise!, change values about 20%)
Peak current at turn on of 5-10 times cycle to cycle peak with enough capacitance to limit ripple to 5%


Conclusion...
   Zero voltage turn on works
   Keep the capacitance low (good idea anyway to limit flash over damage

If anyone wants to run the model with different values just send me an email. Or if you get some interesting results, please post them.

jeff, wa1hco




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