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[Amps] 120V Loads in 240V Power Amps

To: "amps@contesting.com" <amps@contesting.com>
Subject: [Amps] 120V Loads in 240V Power Amps
From: "Jim Brown" <jim@audiosystemsgroup.com>
Date: Thu, 17 Jul 2008 21:33:32 -0700
List-post: <amps@contesting.com">mailto:amps@contesting.com>
Several months ago, we had a discussion about what was a proper 
way to connect a 120V load to a 240V source. Since about 1975, it 
has been illegal to connect a load between either side of the 240V 
line and GROUND. In North America, it is both unsafe and a 
violation of electrical codes to cause more than 5 mA to flow on 
the ground conductor (the green wire). Load currents are permitted 
ONLY on the phase (hot) conductors and the neutral. A 3-wire 240V 
outlet has only the two phases and ground. 

A few weeks ago, I was helping a local ham troubleshoot a hum and 
buzz problem in his multi-multi station. One of his power amps is 
an Alpha 77. I measured 550 mA on the green wire. The cause is a 
120V fan connected between a phase and ground. This may have been 
legal when the amp was built (c.a. 1972), but it has not been 
legal for at least two decades. 

I recently described this as a potential source of hum and buzz in 
transmitted audio in a presentation to our ham club (NCCC). A 
"right" and "wrong" way to connect a fan is shown on pages 38 and 
39 of http://audiosystemsgroup.com/HamInterfacing.pdf.  Depending 
on how an individual amp is built, it could be quite easy to 
rewire the fan to eliminate the problem. The "right" circuit is 
similar to what is done on the TenTec 425 Titan (the Titan has an 
additional buck/boost secondary winding to vary the fan speed). 

73,

Jim Brown K9YC


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