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Re: [CQ-Contest] Aluminum fatigue cracks and scratches - treatment?

To: eric@k3na.org
Subject: Re: [CQ-Contest] Aluminum fatigue cracks and scratches - treatment?
From: Bill Coleman <aa4lr@arrl.net>
Date: Mon, 16 Aug 2004 22:15:26 -0400
List-post: <mailto:cq-contest@contesting.com>

On Aug 5, 2004, at 10:01 PM, Eric Scace K3NA wrote:


Cracks due to resonances and vibration-induced fatigue can be halted. Drill a small hole at the end of the crack (the end which
is propagating into the heart of the tubing) clear through the wall of the aluminum. It is more difficult for a tear to continue to
develop past the hole. (This technique is often used in cymbals, where a poor-quality casting can cause the outer edge of the
cymbal to crack due to fatigue. Works like a champ.)

This technique is also used in aircraft. In light aircraft, it is not unusual to see three or four small cracks in high-vibration areas (such as the engine cowling) stop-drilled in this manner.


This technique is also effective with acrylic.


Bill Coleman, AA4LR, PP-ASEL Mail: aa4lr@arrl.net Quote: "Not within a thousand years will man ever fly!" -- Wilbur Wright, 1901

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