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[TenTec] Surge protectors and fuse blowing

To: Discussion of Ten-Tec Equipment <tentec@contesting.com>
Subject: [TenTec] Surge protectors and fuse blowing
From: Ken Brown <ken.d.brown@hawaiiantel.net>
Reply-to: ken.d.brown@hawaiiantel.net, Discussion of Ten-Tec Equipment <tentec@contesting.com>
Date: Tue, 23 Mar 2010 19:38:45 -1000
List-post: <mailto:tentec@contesting.com>
I'm sure there are more than one kind of surge protector. The ones I am familiar with cause more blown fuses, not less. That is intentional, and it protects the equipment. The ones I am familiar with are MOVs. Metal Oxide Varistors. These have breakdown voltages that should be selected to about 2X to 3X the nominal AC mains voltage. They should shunt the AC mains voltage after the fuses. When a higher than normal voltage spike comes along, the MOV conducts, limiting the voltage, drawing a bunch of current and blowing the fuse. Since the MOV breaks down before other more expensive things in the equipment do, they cause more blown fuses, not fewer. That is a good thing because the excessive current that blows the fuse is going into the MOV, not into more expensive and more difficult to change parts in your gear.

Of course, you could put the MOVs in a separate "Surge Protector" box instead of in the equipment you are trying to protect. In this case the external "Surge Protector" will blow it's own fuse or circuit breaker if it has one. If it does not have a fuse or circuit breaker, it may still be better than no surge protector at all. I think they are better with fuses.

Most of my experience with MOVs has been in GE Mastr II repeater power supplies on mountain tops. Without the MOVs various parts in the power supply or the radio shelf would need replacing after lightning storms. After MOVs were installed in all of the Mastr II power supplies, only fuses and MOVs ever needed replacing after lightning storms. It was easy to replace the fuses and MOVs, because we knew exactly where they were located in the power supply. There was no troubleshooting required. Just change them. The MOVs do not always need to be replaced, but when the equipment is on a remote mountain top, providing public safety communications, it is better to change them than to hope they weren't damaged. A hand full of MOVs and fuses is much cheaper than the fuel to drive back up the mountain. Change 'em all. Much more efficient than having to figure out what was blown up in the radios as we had to do before we started using the MOVs. Most lighting hits were to the AC power grid and not to the antennas. Never had a direct hit on an antenna. I'm sure the MOVs would not have been much help in that case.

Blown fuses are not such a bad thing. When a fuse has blown, it has done its job, as intended (except in the case of poor quality defective fuses) and has probably saved you a lot of trouble and money. Buy quality fuses in quantities, not individually, and they will save you money.

DE N6KB

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