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Re: [TenTec] Request for Assistance

To: Matt Harper <mharper2240@gmail.com>, tentec@contesting.com
Subject: Re: [TenTec] Request for Assistance
From: Bob McGraw K4TAX <rmcgraw@blomand.net>
Reply-to: Discussion of Ten-Tec Equipment <tentec@contesting.com>
Date: Thu, 22 Oct 2020 21:15:19 -0500
List-post: <mailto:tentec@contesting.com>
Tnx. 

Bob, K4TAX


Sent from my iPhone

>> On Oct 22, 2020, at 8:01 PM, Bob McGraw K4TAX <rmcgraw@blomand.net> wrote:
> I hope it gets posted to the site. I was notified it was held due to too 
> many recipients.  
> 
> Bob, K4TAX
> 
> 
> Sent from my iPhone
> 
>>> On Oct 22, 2020, at 7:51 PM, Matt Harper <mharper2240@gmail.com> wrote:
>> 
>> Excellent.  Thank you Bob.  Much appreciated!
>> 
>> I hope our paths cross again.
>> 
>> All the best,
>> 
>> Matt, K4KIU 
>> 
>>> On Thu, Oct 22, 2020 at 8:45 PM Bob McGraw K4TAX <rmcgraw@blomand.net> 
>>> wrote:
>>> I’ve posted to the Tentec group.  Factually, this is a small issue to 
>>> resolve.  I’ve applied my repair approach to AM broadcast transmitters as 
>>> far back as 1960.   
>>> 
>>> The biggest issue is to figure out what caused the flash over and determine 
>>> how to prevent this from occurring again.   I also touched on that in my 
>>> earlier response. 
>>> 
>>> Bob, K4TAX
>>> 
>>> 
>>> Sent from my iPhone
>>> 
>>>>> On Oct 22, 2020, at 5:02 PM, Matt Harper <mharper2240@gmail.com> wrote:
>>>> 
>>> 
>>>> Hi Bob,
>>>> 
>>>> Very helpful.  Thank you. 
>>>> 
>>>> It's helpful that you've had good success with the repair process that you 
>>>> described.  Have you had any further communications with David on this 
>>>> topic?  That would be good to know since I'll be talking with David on 
>>>> Tuesday for our regular sked,  If you'd like to join us, you're very 
>>>> welcome to do that.  
>>>> 
>>>> 73's and thanks again for sharing your knowledge on this topic.  For the 
>>>> record, I have a Ten-Tec Orion II and really like it. No problems with the 
>>>> Orion whatsoever!
>>>> 
>>>> Matt, K4KIU  
>>>> 
>>>> Matt Harper
>>>> (804) 399-3422
>>>> mharper2240@gmail.com
>>>> 
>>>> 
>>>>> On Thu, Oct 22, 2020 at 5:39 PM Bob McGraw K4TAX <rmcgraw@blomand.net> 
>>>>> wrote:
>>>>> Matt et al:
>>>>> 
>>>>> I doubt that Tentec would have a direct replacement.   You might send an 
>>>>> e-mail to SERVICE@Tentec.Com and ask for availability and price.  
>>>>> 
>>>>> From my take, the capacitor arced over thus resulting in burning one or 
>>>>> two plates.  From experience, they can be repaired using the method I 
>>>>> earlier outlined.   I've done it successfully several times.   On my 
>>>>> Centurion and other amps that use air dielectric variables. 
>>>>> 
>>>>> As to replacing it with an new one, there is no assurance that the same 
>>>>> thing won't occur with a new one.   After all, what caused it to happen 
>>>>> in the first place?   These things don't wear out.   However, if they 
>>>>> flash over, damage occurs and this damage can be repaired. 
>>>>> 
>>>>> Just my take and experience on the issue. 
>>>>> 
>>>>> 73
>>>>> 
>>>>> Bob, K4TAX
>>>>> 
>>>>> 
>>>>> 
>>>>> On 10/22/2020 12:15 PM, Matt Harper wrote:
>>>>>> Hi Jerry,
>>>>>> 
>>>>>> Thank you for your research, message and overall help!  All much 
>>>>>> appreciated (along with the manual for the amplifier).  After a number 
>>>>>> of years of good service,  it would seem like replacing the capacitor 
>>>>>> would be the best solution, if possible.  However, Bob’s excellent 
>>>>>> suggested approach to repairing the current one may be the best and/or 
>>>>>> only way to go.
>>>>>> 
>>>>>> Thanks again!
>>>>>> 
>>>>>> Matt, K4KIU 
>>>>>> 
>>>>>> On Thu, Oct 22, 2020 at 12:11 PM <ni4f@earthlink.net> wrote:
>>>>>>> Hi Matt.  David posted a message to the Ten-tec reflector on 15 October 
>>>>>>> posing the question to the reflector:
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>> > Good morning all,
>>>>>>> 
>>>>>>> > > I have an excellent condition Centurion that I purchased in 2015 
>>>>>>> > > from a
>>>>>>> 
>>>>>>> > Ham
>>>>>>> 
>>>>>>> > > in Marietta GA
>>>>>>> 
>>>>>>> > > ( NK9R) and he purchased it in 2001 from another ham and then sent 
>>>>>>> > > it
>>>>>>> 
>>>>>>> > into
>>>>>>> 
>>>>>>> > > Ten-Tec for a QSK installation and a new fan.
>>>>>>> 
>>>>>>> > > The 422 has been working faultlessly for years until last week. I 
>>>>>>> > > got a
>>>>>>> 
>>>>>>> > > buzzing sound of 20m. So I stopped using it. I got a similar buzzing
>>>>>>> 
>>>>>>> > sound
>>>>>>> 
>>>>>>> > > at 40m.
>>>>>>> 
>>>>>>> > > Nothing has changed, all grounding and bonding in place( I'm in 
>>>>>>> > > Ecuador
>>>>>>> 
>>>>>>> > and
>>>>>>> 
>>>>>>> > > have been operating with the same coax, 4" copper flashing for a 
>>>>>>> > > ground
>>>>>>> 
>>>>>>> > and
>>>>>>> 
>>>>>>> > > bonding)
>>>>>>> 
>>>>>>> > > I opened up the cover and found on the stationary plates and the 
>>>>>>> > > rotor
>>>>>>> 
>>>>>>> > > plates small pitting and some small melting.
>>>>>>> 
>>>>>>> > > *What would cause this?*
>>>>>>> 
>>>>>>> > >
>>>>>>> 
>>>>>>> > > *I'm looking for an option on cleaning the plates. Can/should this 
>>>>>>> > > be
>>>>>>> 
>>>>>>> > > done?( short term)*
>>>>>>> 
>>>>>>> > > *(Long term)Where can I purchase a Tuning Air Capacitor to replace 
>>>>>>> > > this
>>>>>>> 
>>>>>>> > > one? I was trying to find the uf and voltage rating, but I can't 
>>>>>>> > > seem to
>>>>>>> 
>>>>>>> > > find it in the manual? Looking in the wrong schematic.*
>>>>>>> 
>>>>>>> > > Any help would be appreciated.
>>>>>>> 
>>>>>>> > > Thx
>>>>>>> 
>>>>>>> > > *David-*
>>>>>>> 
>>>>>>> > > *HC5DX*
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>> FIRST RESPONSE WAS FROM A TEN-TEC GERU K4KAX THE SAME DAY
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>> > David:
>>>>>>> 
>>>>>>> > 
>>>>>>> 
>>>>>>> > The buzz is the result of arcing between the plates of the capacitor.
>>>>>>> 
>>>>>>> > This typically is the result of the amplifier being too lightly loaded
>>>>>>> 
>>>>>>> > resulting in excessive RF voltage in the output network.   Or perhaps
>>>>>>> 
>>>>>>> > the SWR is high.   In either case, the voltage in the PA tank was
>>>>>>> 
>>>>>>> > excessively high resulting in the arc.   Grounding has nothing to do
>>>>>>> 
>>>>>>> > with the issue but all equipment should be bonded to a common point 
>>>>>>> > for
>>>>>>> 
>>>>>>> > safety reasons.
>>>>>>> 
>>>>>>> > 
>>>>>>> 
>>>>>>> > You can remove the capacitor and disassemble it.  Then using a file,
>>>>>>> 
>>>>>>> > carefully file away the rough areas of the affected plates. Then 
>>>>>>> > finish
>>>>>>> 
>>>>>>> > smoothing them with fine steel wool.   The plates are very soft and 
>>>>>>> > can
>>>>>>> 
>>>>>>> > be damaged by excessive force.  I suggest laying each plate on a flat
>>>>>>> 
>>>>>>> > surface when you are working on it, applying a downward force.  Then
>>>>>>> 
>>>>>>> > reassemble and install the capacitor.
>>>>>>> 
>>>>>>> > 
>>>>>>> 
>>>>>>> > I suggest you check your SWR on your antenna system.  Any value of 3:1
>>>>>>> 
>>>>>>> > or greater is not suitable for the amplifier.  Address and correct the
>>>>>>> 
>>>>>>> > antenna system.    Also when tuning the amplifier be sure to TUNE and
>>>>>>> 
>>>>>>> > LOAD the amplifier correctly always adjusting for maximum output.  
>>>>>>> > Then
>>>>>>> 
>>>>>>> > reduce drive to the desired operating power, but DO NOT change any
>>>>>>> 
>>>>>>> > tuning or loading.
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>> THEN DAVID POSED ANOTHER MESSAGE AS FOLLOWS
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>> Hola Bob,
>>>>>>> 
>>>>>>> Thx for the comeback and suggestions.
>>>>>>> 
>>>>>>> SWR is 1.3.1
>>>>>>> 
>>>>>>> I found this on RF Parts, do you think if will work?
>>>>>>> 
>>>>>>> https://www.rfparts.com/73-1100-49.html
>>>>>>> 
>>>>>>> *David-*
>>>>>>> 
>>>>>>> *HC5DX*
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>> DON’T KNOW IF BOB ANSWERED HIM OFF LINE OR NOT.  I HAVE COPIED BOB 
>>>>>>> K4TAX ON THIS EMAIL
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>> 73, JERRY NI4F
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>> From: Matt Harper <mharper2240@gmail.com> 
>>>>>>> Sent: Thursday, October 22, 2020 11:04 AM
>>>>>>> To: ni4f@earthlink.net
>>>>>>> Cc: Barry Gold <n9bs@embarqmail.com>; Bobr1919@hotmail.com; Calvin 
>>>>>>> <k1cal@bellsouth.net>; K8kas1@aol.com; bernsteinmarty@gmail.com; 
>>>>>>> robertriley4180@att.net; voila1@optonline.net; w3frg1@gmail.com; 
>>>>>>> w4vr@verizon.net; wc1t@arrl.net; wf8i@hotmail.com
>>>>>>> Subject: Request for Assistance
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>> Good Morning All,
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>> My friend David, HC5DX near Cuenca, Ecuador is having a problem with 
>>>>>>> his Ten-Tec Centurion amplifier.  Here are the specifics from him that 
>>>>>>> I copied from another email.  This was from a noted he sent to Palstar.
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>> “My Ten-Tec Centurion Amplifier arced the other day on three Stator 
>>>>>>> plates and 4 rotor plates.
>>>>>>> 
>>>>>>> Do you sell the plates( if not would you know where I can purchase 
>>>>>>> them?) or would you sell the entire capacitor?”
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>> Palstar either hasn’t replied or they can’t help him.  
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>> Do any of you know where he can get an exact replacement for this 
>>>>>>> capacitor?  After several COVID-related failed attempts to visit him, I 
>>>>>>> have a trip planned to Cuenca on November 11.  It too may get delayed, 
>>>>>>> but it’s still on as of now.  If I go then, I could take ithe part with 
>>>>>>> me.
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>> Any ideas you have would be appreciated!
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>> Thanks and 73’s,
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>> Matt,  K4KIU 
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>>   
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>>  
>>>>>>> 
>>>>>>> --
>>>>>>> 
>>>>>>> Matt Harper
>>>>>>> (804) 399-3422
>>>>>>> mharper2240@gmail.com
>>>>>>> 
>>>>>> -- 
>>>>>> Matt Harper
>>>>>> (804) 399-3422
>>>>>> mharper2240@gmail.com
>> -- 
>> Matt Harper
>> (804) 399-3422
>> mharper2240@gmail.com
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