2) I always thought that nylon was a pretty good dielectric, and did not
expect problems, especially at 1.8 MHz. The gap in the insulator is
7.5mm, or about 0.3". I estimate that there will be around 2 kV across
this gap. Is nylon perhaps not as good as I thought it was?
Nylon is one of the worse dielectrics for RF. This shows when the electric
field density is high, so it does not mean nylon won't work in some
applications. For example, a nylon spacer in a typical linear amp with a
screw protruding down in it will sometimes bubble and smell around the screw
on the vacuum tube side of a tank circuit, but will be perfectly fine on the
50 ohm side where voltage is low.
The 1 MHz dissipation factors are around:
nylon = .022 or worse
Delrin = most types .005
Teflon = less than .0002
3) If I replace the nylon with Teflon, will I lose anything in mechanical
strength?
Teflon is soft, but wear resistant and reasonable with compression loads. It
has the least tendency to carbon track. Delrin is the best mechanically,
unless it does not have to be rigid.
I would think either Delrin or Teflon would be OK electrically, if you got
years of service out of nylon.
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