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[TowerTalk] Making an insulated base for 80 meter vertical from Rohn 25

To: towertalk@contesting.com
Subject: [TowerTalk] Making an insulated base for 80 meter vertical from Rohn 25
From: brahmangou@aol.com
Date: Thu, 24 Dec 2009 01:38:36 EST
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
Hello All,
 
Thank you for all of your questions and suggestions.
 
The fluid characteristics of plastics was what scared me about the  
commercially available tower leg insulators. Like the fellow's mobile antenna, 
a  
tower leg is under compressive and expansive loading. That is why I wanted to 
 get the insulating material away from the legs and use it on the base in a 
 purely compressive application. 
 
To answer some other questions, 6 sections of Rohn  25 weighs about  240 
lbs. A few extra pounds for the phillystrand and stinger. The antenna will  
probably weigh in at 260lbs or so when up.
 
The Rohn tilt base is 15" square. That comes out to 225 square inches of  
compressive area onto the 1" thick HDPE (high density polyethylene) base  
insulator. That makes a little over 1 psi static down force onto the  
insulating pad. 
 
There will be additional forces that remain out of the calculation, the  
amount of tension on the guys, and the amount of torque applied to the base  
bolts. I shouldn't have to go crazy torqueing  down the base bolts as there  
is minimal lift on a tower section. 
 
The PTFE (teflon) 3" round x 1/2" thick insulating washers will be under  
the force of the torque of the base bolts  and any flexing of the steel  
plate from wind loading the upper sections only. It will amount to whatever 
that 
 force is against the area of about 6.5 square inches. If it shows to be a  
problem I can fabricate 6 new ones from fiberglass. I'd like to try it with 
PTFE  first though because of the superior UV and insulation properties.
 
I hope this answers some of the questions posted. Looking better or  worse 
now?
 
Marty AB5GU
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