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Re: [TowerTalk] Base insulators for verticals

To: w7xu@iw.net
Subject: Re: [TowerTalk] Base insulators for verticals
From: n8de@thepoint.net
Date: Mon, 04 Jul 2011 22:16:47 -0400
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
Look on qrz.com and you will see my 80m tower/verticals.  They are  
insulated by placing solid fiberglass rod inside each tower leg.

Using Rohn steel tower, you MUST guy it, so torque should not be a problem.

The fiberglass rod is available at most livestock/feed stores ...  
usually being sold as 'fence posts'.

Be very careful as the fiberglass 'flakes' off and can enter your  
eyes/skin, etc.  Wearing gloves to handle it is very good planning!

You can 'seal' the fiberglass by coating it with a clear lacquer, but  
the rod I use does NOT flake and was purchased in 8-foot lengths many  
years ago.

Remember to drill holes just above the insulators so water/ice does  
not accumulate inside the tower legs.

73
Don
N8DE


Quoting w7xu@iw.net:

> I'm looking for some suggestions on how to insulate the base of    
> Rohn 25 tower so
> it can be series fed.  This is for a 4-square on 80 meters.  I   
> already have the tower
> on hand, so I'm not really looking for alternatives to using tower   
> as the radiating
> elements.  I've looked through the archives of TowerTalk and Top   
> Band, but I'm
> wondering if anyone has some other ideas.
>
> The options I've found are:
>
> 1)  Base insulators carried by DX Engineering, with one insulator in  
>  each leg of the
> tower.   They go for about $450 pertower.  I've seen the arguments   
> that having
> an insulator in each leg is less than ideal, due to torque, etc.,    
> but each tower will
> only be 60 some feet tall.  This is the lowest cost commercial   
> alternative I've found.
>
> 2)  Commercial AM tower insulator.  I did some investigating and was  
>  quoted about
> $1100 per insulator, with of course just one insulator per tower.    
> I've been looking
> locally for several years and can't come up with 4 used ones, so the  
>  used route
> hasn't proven to be a viable option.
>
> 3) Power line insulators.   I checked with my power company and they  
>  won't sell
> these.
>
> 4) Rohn insulated tower section --  These cost about $2000 each now,  
>  plus shipping.
> Ouch.
>
> 5)  Home made insulator?  I'm willing to go this route if it doesn't  
>  involve finding some
> one-of-a-kind items that I probably won't be able to locate locally.  
>    Also, for those that
> have made insulators with Teflon sheet, etc., I also wonder how the   
> shunt capacitance
> introduced into the system affects performance.
>
> Thanks in advance,
>
> Arliss, W7XU
>
>
>
>
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