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[TowerTalk] Malleable vs Forged Wire Rope Clips

To: "towertalk@contesting.com" <towertalk@contesting.com>
Subject: [TowerTalk] Malleable vs Forged Wire Rope Clips
From: Donald Chester <k4kyv@hotmail.com>
Date: Fri, 6 Jun 2014 17:58:35 +0000
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
When I erected my tower 30-plus years ago, the cable clamps sold with Rohn 
towers were listed as 3/16 CCM, 1/4CCM, etc. In the current catalogue they are 
listed as 3/16 CCF, 1/4 CCF etc. The ones listed in the older catalogue were 
called 'malleable', but the ones in the current catalogue are 'forged'.

One thing you do want to avoid in any case is the junk sold at hardware stores. 
They are 'zinc-plated' and not galvanised. The layer of zinc coating is 
minuscule, and the clips will rust in less than a year.

I wasn't sure about the difference between malleable and forged, and found this:

>>>>>>Well, I know that forged crosbys are where it's at for rigging, and that 
>>>>>>malleable wire rope clips shouldn't be used...

Malleable metal is cast metal and tends to be brittle. Take a plumbing elbow 
and hit it with a hammer, it will break easily. Forged metal is shaped by 
hammering or in this case, bend by hydralics. It is a much stronger product 
that will not break under load...

The main difference between forged and cast (regardless of alloy being used) is 
that a forging starts as a solid piece of metal, but a casting is metal that is 
melted and poured into a mold...>>>>>>


http://www.controlbooth.com/threads/malleable-vs-forged-wire-rope-clips.25884/
                                          
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