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Re: [TowerTalk] Small mast design - comments?

To: towertalk@contesting.com
Subject: Re: [TowerTalk] Small mast design - comments?
From: chris perri <EZRhino@fastmovers.biz>
Date: Wed, 11 Nov 2020 20:14:51 -0700
List-post: <mailto:towertalk@contesting.com>
Not sure why all this effort for 15 or 20 feet of simple mast. These guys have 
simple, portable style mast products 
 https://www.penningerradio.com/product-category/tipper-systems/ 
<https://www.penningerradio.com/product-category/tipper-systems/>

Chris
KF7P



> On Nov 11, 2020, at 5:56 PM, jimlux <jimlux@earthlink.net> wrote:
> 
> On 11/11/20 4:00 PM, Grant Saviers wrote:
>> A quick look at Industrial Metal supply shows they have 0.058" wall tube so 
>> sizes 1/8" different in od will telescope. (if not damaged)
>> Onlinemetals.com is also stocking 0.058 and 0.120 wall so for the latter, 
>> 1/4" different in od will telescope.
>> yagimech software from DX eng can yield a good feel for the wind strength 
>> and one can sleeve tubes once or twice (doable in yagimech) and the strength 
>> directly adds (only true for round and square tubes). Always lather up the 
>> overlap with Penetrox if you ever want to get tubes apart.
>> Of course increasing diameter wins over more wall thickness per lb of Al.
>> Grant KZ1W
>> On 11/11/2020 15:30, jimlux wrote:
>>> On 11/11/20 2:51 PM, john@kk9a.com wrote:
>>>> Correct , there is a lot of tolerance on extruded tubing and it will likely
>>>> require machining to fit together.
>>>> 
>>>> John KK9A
>>>> 
>>>> Ron Gorski ron-n9au wrote:
>>>> 
>>>> No. The 1-1/4 inner tube will not necessarily fit inside the 1-1/2 in tube
>>>> because of nominal manufacturing tolerances.
>>>> Ron N9AU
>>>> 
>>> 
>>> 
>>> Have you looked at using Unistrut (actually generically called "strut 
>>> channel") it's pretty stiff, and a 10 foot length of the standard 1 5/8"x1 
>>> 5/8" in galvanized steel is about $30.  Aluminum is about $55.
>>> 
>>> 
>>> It's kind of like erector set for adults.
>>> 
>>> There's all manner of clamps and brackets you can get for it to bolt 
>>> equipment to the struts.
>>> 
>>> There's a smaller size unistrut (low profile) which is less expensive 
>>> (about 60%)
>>> 
>>> ________
> 
> 
> 
> 
> Unless there's a specific need for it to look continuous, I'd just bolt the 
> two with a "lap joint". You don't need extreme strength - the mounting plate 
> under the tire will fail before the tubing will, because of the leverage.  
> Figure 30 mi/hr max.
> 
> (By the way, I see lots of RVs with flagpoles at the beach that are 
> substantially more than 20 ft)
> 
> 
> Two bolts and two tubes overlapped.. ASCII art to follow
> 
> 
> ------------------
>            |   |
>           -------------------
> 
> If you're clever you could use one bolt, and then a couple ratchet straps on 
> either side of the bolt to hold it straight. Put the bolt hole 12" from the 
> end. Stowed, it's 10 feet long, with the bolt, and the ratchet straps holding 
> it to wherever you're stowing it.
> 
> -------------------
>              |
> -------------------
> 
> Get to where you are, unfold it
> 
> -------------------
>              |
>           -------------------
> 
> Put one ratchet strap around the pair near the end (and 2' from the end of 
> the other one).
> 
> Attach antenna, raise mast, done.
> 
> If the cost isn't excessive, I'd seriously look at the Unistrut - having 
> square sides and holes makes it easy to bolt stuff to it (rotator, antenna) 
> without having to use U bolts or clamps, etc.
> 
> _______________________________________________
> 
> 
> 
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