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Re: [TowerTalk] Re-galvanizing tower sections

To: TOWERTALK@contesting.com
Subject: Re: [TowerTalk] Re-galvanizing tower sections
From: "Gary R." <n6lrv@cox.net>
Date: Mon, 23 Feb 2004 16:35:41 -0800
List-post: <mailto:towertalk@contesting.com>
I couldn't disagree more. First, the coating is zinc not 'galvanize' which is a 
process. Second, Julio mentioned using Rohn 45 which does not slip together 
instead each leg has a welded
plate with 4 bolt holes and the tower sections stand one atop the other. Dan's 
concern about the legs becoming clogged with zinc is a valid concern but 
unlikely with Rohn 45 because the
legs are rather large in diameter. If Julio can find someone in his area with 
the capability to recoat the tower sections I would suspect it will cost a 
great deal of money. If the tower
sections are in good shape I would suggest leaving them alone but replace all 
the mounting hardware with galvanized nuts, bolts, and washers (I don't recall 
the spec right now but their is
one common to hardware suppliers). My club recently installed 100 ft. of used 
Rohn 45 at approx. 3500 ft. near the Pacific Ocean. We replaced all hardware, 
cold galvanized all dings and
marks during assembly, and torqued all hardware 3 times over a 6 week period (3 
visits to the site). They are in great shape and some of the sturdiest I've 
ever climbed. Hope this helps.
Gary


Dan Cisson wrote:

> I have done this and there are problems you will have to deal with...
> The new galvanize will adhere to the inside walls of the tower legs,
> and will form solid, not allowing the legs to drain water. If the legs are
> not cleared, they will freeze and "bust". A long ground rod run through the
> legs will solve this problem.. The biggest problem I encountered was the
> legs
> have to be drilled out to get out the excess galvanize so that the legs
> will slide together. A drill bit exactly the same i.d. of the tower leg
> must be used...find out the internal dimension of the leg before
> galvanizing..
> And, the only other thing you need to do is get all the "burrs", or stickers
> of galvaize off the tower surfaces, or they will EAT YOUR HANDS UP!!!!
> Otherwise, you can expect 20 years or so of new life to the re-galved
> tower...73 GL,, Dan, N4GNR
> ----- Original Message -----
> From: "Julio Peralta" <jperalta@tampabay.rr.com>
> To: <TOWERTALK@contesting.com>
> Sent: Monday, February 23, 2004 6:52 PM
> Subject: [TowerTalk] Re-galvanizing tower sections
>
> The radio club here in Tampa is putting together a modest HF/VHF contest
> station. We have acquired 11 sections of Rohn 45.. It has been suggested
> that we re-galvanize the sections to increase the longevity of the tower.
>
> A question came up regarding whether the sections would fit together again
> after the re-galvanizing.
>
> Has anyone had experience with this?
>
> Julio
>
> _______________________________________________
>
> See: http://www.mscomputer.com  for "Self Supporting Towers", "Wireless
> Weather Stations", and lot's more.  Call Toll Free, 1-800-333-9041 with any
> questions and ask for Sherman, W2FLA.
>
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>
> _______________________________________________
>
> See: http://www.mscomputer.com  for "Self Supporting Towers", "Wireless 
> Weather Stations", and lot's more.  Call Toll Free, 1-800-333-9041 with any 
> questions and ask for Sherman, W2FLA.
>
> _______________________________________________
> TowerTalk mailing list
> TowerTalk@contesting.com
> http://lists.contesting.com/mailman/listinfo/towertalk


_______________________________________________

See: http://www.mscomputer.com  for "Self Supporting Towers", "Wireless Weather 
Stations", and lot's more.  Call Toll Free, 1-800-333-9041 with any questions 
and ask for Sherman, W2FLA.

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