Towertalk
[Top] [All Lists]

[TowerTalk] Repairing & Bench Testing TA-33 traps

To: <towertalk@contesting.com>
Subject: [TowerTalk] Repairing & Bench Testing TA-33 traps
From: "Derek Cohn/WB0TUA" <vibroplex@mindspring.com>
Date: Sun, 25 Feb 2007 22:25:30 -0600
List-post: <mailto:towertalk@contesting.com>
Dear All,

With the great advice that I received from everyone the past couple months, I 
was able to buy a down-trodden TA-33 for a Field Day antenna.  This TA-33 had 
been stored outside, on the ground for about 15 years.  Since many of you on 
the list helped me with suggestions for evaluating the beam, I was able to 
determine that all the critical parts were present and that the trap forms had 
hairline cracks before purchasing it and didn't overpay.  Ten of the traps were 
white forms, one was a black form (perhaps replaced sometime in the past) and 
one was a brownish purple (that was a new one on me).

Today, I started working on the antenna with a fellow ham who is a mechanical 
engineer.  We inventoried all the parts and they seem to be there.  We took the 
traps apart, cleaned them up and, sure enough, all of them had hair line 
cracks.  We set those aside for the moment.  We then put all the aluminum 
elements in the lathe, spun them around and used fine steel wool to remove the 
corrosion.  We also did the trap covers and everything looks good so far.  

Next weekend, we're going to tackle the traps.  The friend who is helping me on 
this has a full machine shop and is suggesting that we put the trap forms in 
the vacuum impregnator he has and fill the cracks with epoxy.  He's concerned 
that even if we assemble the beam and it tunes up with an antenna analyzer, the 
cracks might cause the coils to break down when we use our 100w transmitters on 
Field Day.  We do not intend to use amplifiers.

If this antenna were going to be a permanent installation, I wouldn't fool with 
these traps and would just replace them with new stock from Mosley.  However, 
since I don't anticipate using this beam more than one weekend a year (Field 
Day), I don't want to sink all that money into it if I don't have to (I think 
the trap set is about $260.00 from Mosley).  So...now to my questions:

* Anyone see any problem with us vacuum impregnating the forms with epoxy.  Is 
there a "preferred" filler for this?

* Can someone recommend a test procedure for evaluating the integrity of the 
traps on a bench before we assemble the antenna?  My friend has a wide array of 
test equipment available but I'm not sure of an appropriate test procedure.

I took lots of pictures today of us cleaning up the beam and hope to put 
together a web page as the project progresses so everyone can benefit from what 
I've learned from you guys.

Thanks for any help you can give me!

73,

Derek Cohn
Morse Telegraph Club - Alton Chapter
Office UD, Sine DJ
Amateur Radio Station - WBØTUA
1969 Brunswick M274A5 Mechanical Mule
_______________________________________________



_______________________________________________
TowerTalk mailing list
TowerTalk@contesting.com
http://lists.contesting.com/mailman/listinfo/towertalk

<Prev in Thread] Current Thread [Next in Thread>
  • [TowerTalk] Repairing & Bench Testing TA-33 traps, Derek Cohn/WB0TUA <=