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[TowerTalk] Crank up tower safety locks

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Subject: [TowerTalk] Crank up tower safety locks
From: "Jim Thomson" <jim.thom@telus.net>
Date: Wed, 19 Jun 2013 07:39:39 -0700
List-post: <towertalk@contesting.com">mailto:towertalk@contesting.com>
UST already makes crank up towers with safety locks installed at the top of the 
1st section only. 
They appear to be made of 1 inch thick plates, two such plates used at each 
corner.   A pull rod
runs down the side of the tower to grnd level.   Short rods are installed 
between the 3 x corners
at the top of the 1st section.  When the pull rod is pulled down, the 3 plates 
swivel and lock the
tower into place.   This feature can be used at any height  from  fully nested 
to fully extended.

However they can’t be engaged just willy nilly.  The tower has to be in 
specific locations so cross bracing
is not in the way of the safety lock plates.   The upper sections do not 
require the safety locking plates, since the
upper sections all use one steel raising  cable PER FACE !!   IE:  3 x lift 
cables for EACH of the upper sections.

The only way the upper sections can collapse is for all 3 x lift cables on any 
given section to break simultaneously. 
While the tower is being raised or lowered, the  single lift cable  from the 
winch drum is holding the entire tower up.
IF it broke while  raising or lowering, the tower will collapse.   However, 
once the tower is raised to  XXX height, and 
safety plates are engaged, the  load is then taken off of the main lift cable 
on the drum.    At that point the upper sections
can be guyed in most cases, since the upper sections have 3 x lift cables per 
section. 

You have to be careful you don’t leave a ton of slack in the primary lift cable 
in any of these safety plate schemes. Too
much slack, and the lift cable could jump the pulley. 

My own HDX-689  does not have the safety lock feature.   However, the upper 
sections do have 3 x cables per section 
( except for the very top section, which only has 1 lift cable. ) .  To make it 
safe foe climbing, a steel section of
2 inch tall x 6 inch  wide  x  .25 inch  thick rectangular steel tubing can be 
inserted  just below the bottom of the 2nd section.
Some have also used 4 x4  or 6 x 6 wooden posts for this application.   Up to 3 
can be used. 

Jim   VE7RF
    
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