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Re: [TowerTalk] Rohn HDBX-48 Rotator Plate Remove & Install

To: w6rgs <w6rgs@cox.net>, towertalk@contesting.com
Subject: Re: [TowerTalk] Rohn HDBX-48 Rotator Plate Remove & Install
From: Dave - W3NP <w3np@atlanticbb.net>
Date: Thu, 17 Sep 2020 12:32:16 -0400
List-post: <mailto:towertalk@contesting.com>
Thanks for the reply Bill.
Getting the plate into the tower is not a problem. The problem is getting it to lay in it's proper place in a horizontal plane without jamming against the braces.  There is probably a trick to it....one that was not apparent to me up on the tower.

73, Dave - W3NP


On 9/17/2020 12:17 PM, w6rgs wrote:
Can you use a sufficient length of rope tied to the plate and fished up internally as you climb? Once you're in position, tie the free end to a cross brace, in case you lose your grip on the rope.  Pull the plate up through the center of the tower to its mounting location.
73. Bill  W6RGS

-------- Original message --------
From: Dave - W3NP <w3np@atlanticbb.net>
Date: 9/17/20 08:32 (GMT-08:00)
To: towertalk@contesting.com
Subject: [TowerTalk] Rohn HDBX-48 Rotator Plate Remove & Install

I have just removed my KT-34A (too far gone to repair), 6' mast, Ham IV
rotator and the section #3 rotator plate from my HDBX-48. I removed the
rotator plate in order to check out the integrity of the 3 mounting tabs
and to make make a place for the pigtail and connector of the new
TailTwister rotator to pass through as well as drilling 2 more mounting
holes for the new rotator.

My question is this: I had a hard time getting the plate out of the
tower (was hitting the cross braces) and had to use some hammer
persuasion.  Was I missing something in the removal? I was expecting to
just remove the 3 bolts and wiggle it out. Of course I am up on the
tower while doing this and at 73 my endurance to stand on those cross
braces is not what is used to be.  Is there a simpler way to get the
plate back in place?  I will be installing a new modified plate and
don't want to hammer on it.

I am replacing the KLM KT-34A with a Optibeam 10-3.  3.5 sq ft more wind
load and a 19' boom vs the 16 on the KLM as well as longer elements. I
have a Rohn TB-3 bearing on the top plate and all rivets looked
good....no sign of torque stress.  I live in a relatively protected area
and seldom see any wind in excess of 45-50 mph and that is a rarity. The
tower and beam have been up since 1997 and both were used then. The
tower dates from the early 80's when purchased new by a friend.

Any help on reinstalling the rotor plate without beating it up would be
much appreciated.

73, Dave - W3NP

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