[Amps] Cutting G-10 Board

Tom W8JI w8ji at w8ji.com
Wed Aug 30 15:15:51 EDT 2006


did. These are the ones that you can use a flex shaft hand 
tool with.
>
> If I were to cut anything over 0.060" material, I'd try 
> one of those new zip routers with a 1/4 inch bit. They are 
> designed to cut blue board which is the hard stuff you 
> place behind tile in a shower. That stuff is 1/2" thich so 
> a 0.25" thick piece of PC board shouldn't be a problem. If 
> you have a regular small router, it would work as well, 
> probably better.

I can't imagine cutting G-10 with anything that powders it 
up or shreds it. We have a couple zip routers and they are 
last resorts for anything except trimming in panels for a 
close fit or an odd hole, and even the we use a wooden 
guide.

We use a large foot shear, but without that shear I'd clamp 
it between two pieces of wood and just cut it with a narrow 
blade fine tooth saw. Another thing that works is to use a 
guide and keep scribing it along the edge with a carpet 
knife until it is cut through.

73 Tom





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