[Amps] Workshop Danger

Alek Petkovic vk6apk at bigpond.com
Fri Sep 13 19:13:18 EDT 2013


Nah. I can't wait that long.

A series of holes drilled just inside the circle or square you wanna cut 
and a good file and a bit of elbow grease gets the job done quickly and 
neatly.

The sweat and the exercise are very good for you and the job is not 
interupted or held up by factors out of your control.

You can have the job done quicker than you can drive to the machine shop.

73, Alek. VK6APK



On 13/09/2013 8:54 PM, Bob Sullivan wrote:
> Jim,
>
> I could not agree with you more! Fly cutters should be simply tossed away. For large holes I pay the freight and take the panel to a local machine shop. For a few dollars I get pretty large holes at no danger to myself.  :-)
>
> 73, Bob
> WØYVA
> http://www.isquare.com/personal_pages/ras-hardware.htm
>
> On Sep 13, 2013, at 8:24 AM, Jim Garland wrote:
>
>    
>> My least favorite part of homebrewing an amplifier is making the meter
>> cutouts and tube socket holes. Last evening I cut three 2.90 holes for
>> GU-74Bs and survived the experience. I have a set of hole saws, but not
>> metric ones for Russian tubes, and therefore had to use a fly-cutter. IMHO,
>> fly-cutters are the most dangerous tool in a workshop. I hate the things. I
>> securely clamped the sheet aluminum stockl to the bed of a large
>> (floor-mounted) drill press, set the drill press on its slowest speed, and
>> used aluminum cutting fluid. One has to advance the fly-cutter VERY slowly
>> to prevent the cutting tool from grabbing the aluminum. If that happens, the
>> sheet aluminum is likely to go flying around in a big circle like a sythe.
>> The other danger is absent-mindedness, which can lead the drill press
>> operator to reach in with his fingers to remove a piece of aluminum debris.
>> Fly-cutters should never be used with a hand drill, as I stupidly tried once
>> as a teen-ager. They absolutely require a large floor-mounted drill press
>> with a sizeable bed.
>>
>>
>>
>> 73,
>>
>>
>>
>> Jim Garland W8ZR
>>
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>>
>>      
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>    

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