[TowerTalk] Straightening Bent Aluminum Tube
Bill Coleman AA4LR
aa4lr@radio.org
Thu, 29 Jun 2000 15:35:35 -0400
On 6/28/00 1:28 PM, Jeff Maass at jmaass@columbus.rr.com wrote:
>Is there a preferred procedure for straightening-out aluminum tubing,
>to minimize the possibility of weakening, kinking or breaking?
If the bend is gentle enough, you may be able to coax it out. The tubing
was already weakened when it was bent, you can't make it much worse by
unbending it. (Once. If you bend and unbend, you'll work-harden the
aluminum, which will lead to fracturing and eventually cutting the tube)
At the Atlanta Expeditionary Force (a group of four guys building
Nieuport 11 (WWI Biplane Fighter) replicas), we regularly bend tubing
into all sorts of interesting shapes. The preferred bending jig is
nothing more than two closely fitting blocks of wood screwed to a
workbench.
Place the tube between the two blocks, making sure it is snug. The blocks
should be at least as tall as the thickness of the tube. Bend slowly,
sliding the tube to a new position between bends. Note that most aluminum
will hold about 2/3 of a bend (it springs back 1/3). Don't try to take it
all out at once. For straightening, roll the tube on the workbench or the
floor to figure out where the bends are.
If the bend is so sharp you kink the tubing, or cracks develop in the
surface of the aluminum, scrap it and buy a new tube. (Cut off the bent
portion and recycle it. Use the remaining straight portion for repairs or
future antenna projects)
Bill Coleman, AA4LR, PP-ASEL Mail: aa4lr@radio.org
Quote: "Boot, you transistorized tormentor! Boot!"
-- Archibald Asparagus, VeggieTales
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