[TowerTalk] New Cables for a Crank Up and NicoPress Clamps

jimlux jimlux at earthlink.net
Wed Oct 29 10:34:18 EDT 2008


Bill Gaines AD8P wrote:
> I am having to install a new pull up cable on my LM-470. While
> considering the replacement from a California company at a cost of
> $210 plus $90 shipping I got to thinking about rolling my own from
> local parts. Tell me what you think please.
> 
> I can obtain 3/16 aircraft cable and thimbles with no problems. What
> I am having problems finding are the "Nicopress" clamps used to
> secure the ends around the thimbles. It is the part that gets
> compressed around both cables and holds it together. On the existing
> cable the clamp is made either of copper or brass (probably copper).
> It is approximately 1/2 inch in diameter and maybe an inch long. What
> I am able to find looks like aluminum and looking at the end looks
> like a figure 8 with 2 holes for the wires. Are these "good"
> replacements for the original clamps I am looking for?
> 

McMaster-Carr? http://www.mcmaster.com
wire rope compression sleeves page 1384
$9/pkg of 10.

The crimp fittings are available in a variety of metals.  You DO need to 
have the correct crimping tool. they are available a variety of places 
including McMaster-Carr, but you need to make sure the one you have/get 
has the right size die in it, each sleeve needs a different size crimp 
die.. my crimper (from Felco) has 3 or 4 slots in it.

The catalog says aluminum sleeves are not for use in lifting 
applications (which yours is).  But, are you sure they're aluminum and 
not plated copper (zinc, tin) or stainless steel?



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