[TowerTalk] TR-44 Rotator

Roger (K8RI) K8RI-on-TowerTalk at tm.net
Wed Sep 16 10:54:12 PDT 2009



Dennis W0JX wrote:
> I've had a TR-44 since the mid-60''s when they first came out. When I first put up my TH-6, the rotor lasted about two days before the cast ring gear broke. I replaced the rotor with a T2X Tailtwister.
>   
When I first put the system up I put in a Ham V.  It lasted until the 
first wind, or like your 44, about 2 days.
The wind was about 30 MPH.  I needed to reposition from the NNW 
Australia and Japan from here, to NE for Europe. As soon as I released 
the brake it was pointing NE and headed on around. I released the brake 
and that was the end of the rotator. I was waiting for my PST-61 which 
is a tad beefier.  Had I not wanted to work Europe at the time it 
probably would have held, but the brake dropping in shattered the whole 
works. It also took out 4 pigtails by the time I could get up there and 
secure things. I waited for the wind to go down as I was not going up 
there in that wind with things flailing around.

It was about 2 days work for me working alone up there (I did have 
ground help) lowering the mast 25 feet while sliding the antennas up and 
cutting the pigtails loose, replacing the 144 and 44 pigtails, raising 
the mast up to  position  the 7L C3i 6-meter yagi and taping the 
aforementioned pigtails in place, then replacing the pigtail for the 
6-meter antenna, and raising the mast yet again to position the 
tribander while taping the 3 pigtails in place. Then replacing the 
pigtail for the tribander and raising the mast another 2' while coiling 
the pigtails on the tower top plate and connecting them to the runs down 
the tower.

The Ham series and tail twister really don't use a brake. They use a 
wedge which is a hard mechanical stop. Combined with some tiny spur 
gears results in the motor adding little resistance to rotation. They 
allow the antenna to coast to a stop, but this only works if it's not 
windy of the wind favors stopping right where you want it. Otherwise all 
of that inertia is transfered to the tower and guys (if you have them.) 
when the wedge drops into place. 

I much prefer the rotators that use a double worm gear drive even in the 
range of the Ham V or Tail Twister. With a soft start and stop, plus the 
resistance of the drive being enough to prevent rotation  I think they 
are far easier on the tower and antenna. Also the smaller ones with the 
only a slightly higher rating than the Ham series are not all that much 
more expensive.

73

Roger (K8RI)
>  
> I also purchased a replacement forged steel ring gear for the TR-44 and use it for light VHF antennas. I would not use it for a triband beam of any size.
>  
> 73, Dennis W0JX/8
>
>
>       
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