[TowerTalk] Rotor swap query

[Mike Rhodes]

John,
   I doubt you will be able to lift the array. Hopefully the weight of 
the array is not all on the rotor. If that is the case, I would take a 
muffler or boom clamp the size of the mast and attach it securely right 
above the thrust bearing. That should hold the mast stationary. However, 
it will be able to rotate in the wind so you may need to do something 
about that too. If all the weight is on the rotor, you will probably 
have to use another clamp and come-along to take the weight off the 
rotor first. Good luck.

Mike / W8DN

On 11/17/2014 9:11 PM, John McCormick via TowerTalk wrote:
> It was bound to happen, although I wasn't expecting it so soon. I experienced a rotor issue during the Sweepstakes contest last weekend when a visitor was operating my station in a multi-operator effort. The Ham IV rotor is still working, but the meter dial is stuck at southwest, even when the beam is pointed in another direction. A ham buddy who is much more electrically savvy helped me do some troubleshooting today and we are pretty convinced that the potentiometer up in the rotor is not working properly. We also discovered that the previous owner of the control box had removed the fuse that is supposed to protect the potentiometer and metering circuitry.
>
> The good news: I have a spare Ham IV rotor (purchased for this exact kind of situation), so I can swap them out an make repairs to the one now up in the tower. I also have a spare control box (we tried that as well today and it produced the same southwest reading).
>
> The bad news: I've never swapped out the rotor before and I don't have a gin pole, something I plan to eventually acquire.
>
> My question: What's the best procedure for swapping out the rotor? Will I be able to lift up the mast and beam 18 inches and place it on a wooden brace in the tower, while I make the swap, securing the base of the mast with some ropes or wires to keep it from moving laterally? Am I foolish to even attempt this without a gin pole, helping me lift the weight from the ground?
>
> Some other specifics:
>
> + US Tower TX-455, with a KF7P work platform installed (cranks down to 22 feet, but I don't have the tilt-over fixture at this point)
> + 5-element yagi (57 pounds)
> + WARC rotatable dipole (about 10 pounds)
> + 10-foot mast, 2-inch diameter (25 pounds)
> + one thrust bearing installed at top of tower
>
> Thanks for any thoughts directly or through the list.
> 73s, John/N0FCD ( N0FCD at yahoo.com )
>
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