[TowerTalk] AN tower

Roger (K8RI) on TT K8RI-on-TowerTalk at tm.net
Sun Jun 21 15:06:55 EDT 2015


I saw this back when I had a working headset on this computer.  The 
"tour" with no sound wasn't very informative, but I have a new set on 
order which should be here Tuesday or Wednesday.  So many things are 
nicer with sound, like videos, some tutorials, and movies.  <:-))

BTW, most locals say the generators are almost silent...except for a guy 
who complains about the rumble strips on the highway keeping him awake.  
Those rumble strips are over 2 miles away from his house <LOL>

You can stand up close and just hear a "swishing" sound.

73

Roger (K8RI)

On 6/21/2015 12:55 PM, Gary - AB9M wrote:
> 6 minutes on how the wind turbine tower is built 
> https://www.youtube.com/embed/84BeVq2Jm88?feature=player_detailpage
>
>
> 73 & DX,
>
> Gary - AB9M
> -----Original Message----- From: Gary - AB9M
> Sent: Sunday, June 21, 2015 11:33 AM
> To: Roger (K8RI) on TT ; TT TowerTalk
> Subject: Re: [TowerTalk] AN tower
>
> See https://www.youtube.com/watch?v=nL0EjOmuPwY for info from a local 
> wind
> farm
>
> 73 & DX,
>
> Gary - AB9M
> -----Original Message----- From: Roger (K8RI) on TT
> Sent: Sunday, June 21, 2015 11:08 AM
> To: towertalk at contesting.com
> Subject: Re: [TowerTalk] AN tower
>
> We have a lot of wind generators in the area (County) where my farm is
> located.  Of course those are the monster, commercial generators with
> the entire farm generating many megawatts. (Look up Gratiot county wind
> farm)
> It covers a large area and another two wind farms to the S and SW have
> been added. Studies have shown the wind speed is ideal most of the time
> with power that is price competitive with conventionally generated power.
> Those are mounted on a single pole that is massive.
>
> A windmill tower on steroids, which this appears to have been, does not
> scale well from the 8 to 10 or 12' windmills of old to the large 3 blade
> props large enough to generate useful power in average winds. Most are
> variable pitch so they keep the RPM to a level limiting that gyroscopic
> action, or even shut them down in high winds. A "windmilling" prop has
> far more wind resistance than one that has stopped.  An airplane will
> glide much farther with a stopped prop than one that is windmilling.  I
> wonder what the wind resistance, or equivalent area of one of those big
> props would be.
>
> I've seen quite a few home systems that appeared to be on 45G or even
> 25G, guyed towers.   It "appeared" to take quite a breeze to get the
> smaller blades turning. They "appeared" to be turning the equivalent of
> 2 or 3 car alternators.  What they were really turning?  I don't know.
>
> They told over at the farm that some of the prop tips can reach as high
> as 400 feet
>
> I wonder if this generator had a variable speed prop with speed control.
> A prop large enough to give useful power in average winds must be quite
> massive with the associated gyroscopic action.
>
> 73
>
> Roger (K8RI)
>
>
> On 6/21/2015 9:43 AM, Patrick Greenlee wrote:
>> A caveat regarding wind generators on towers.  A good friend had a 
>> 100 ft tower with wind generator on top.  Unfortunately it was not 
>> properly engineered for a wind generator although it was sold 
>> expressly for that purpose as a package deal.   In just a few years 
>> the tower failed and crashed to the ground destroying the generator 
>> and mangling the tower components.
>>
>> The tower was constructed of seamless steel tubing with 1/4 walls and 
>> 4 inch ID in 20 ft lengths with welded on flanges for bolting 
>> together. The three legs are on 14 ft centers at the ground, a fairly 
>> substantial tower. Each leg sat on an 18 inch diameter 7 ft deep 
>> concrete pier. So why did it fail?
>>
>> When spun up by the wind the generator makes a considerable 
>> gyroscope. When the wind changes direction without slowing 
>> considerably first the gyroscope translates a change in azimuth to a 
>> force trying to tilt the generator up or down (aim the generator's 
>> axis of rotation out of the horizontal.)  This gyroscopic action was 
>> not properly allowed for and eventually led to the towers dramatic 
>> catastrophic failure.
>>
>> Towers well designed for supporting antennas may not be built such 
>> that they will survive the gyroscopic force translations. Sufficient 
>> materials were salvaged from this collapsed tower to reconstitute the 
>> bottom 40 feet.  I tilted that 40 ft recreation over (two hinged 
>> legs) and dismantled it for transit to my QTH and have refurbed it.  
>> It may be seen on my QRZ page along with the three foundations for 
>> its legs.  The guy on the ladder is my good friend John who is mech 
>> eng with 35 years hands on experience.  He sanity checks my wild 
>> ideas as well as visiting me for 10 days each year to help with 
>> projects.
>>
>> Executive summary:  Be careful just sticking a wind generator on a 
>> tower designed for antennas.  You might be in for an exciting surprise.
>>
>> Patrick   NJ5G
>>
>>
>>
>> On 6/19/2015 7:30 PM, David Gilbert wrote:
>>>
>>> Well, in my case, I had to allow for some ridiculous wind issues 
>>> here at my QTH and I wanted to make sure that whatever tower I put 
>>> up would handle any large antenna (or wind generator) I might one 
>>> day decide to install on it, since I certainly was only going to 
>>> have one tower ... ever.  I live on an easterly hillside near the 
>>> south end of a mountain range where the dominant wind direction is 
>>> from the southwest.  The winds that get blocked by the south end of 
>>> the mountain range recover in the form of swirlers that roar down 
>>> the hillside and across my lot like a freight train.  Spring 
>>> thermals bring wind gusts every three to five minutes that often 
>>> reach 70 to 80 mph, and I've seen days where 90 mph is not 
>>> uncommon.  The strongest I've recorded was greater than 100 mph, and 
>>> that on a clear day.
>>>
>>> So I bought the strongest tower I could reasonably afford, although 
>>> the Trylon might be the better value in terms of cost versus 
>>> utility.  To each his own.
>>>
>>> I do agree that the foundation seems to be overkill, though, and 
>>> mine took 20 cubic yards of concrete.  That's roughly 40 tons worth 
>>> planted six feet in the ground, and if the tower was five times 
>>> stronger than it is now I bet it would still fail before the 
>>> foundation budged.
>>>
>>> The rebar cage design looked odd to me as well, but I didn't have 
>>> any problem at all building it --- as the pictures on my web site show.
>>>
>>> Shipping (from Pennsylvania at the time) was also expensive. I 
>>> bought mine in 2008 and the freight cost to southern Arizona was 
>>> almost $1200, and it would probably be even more now.
>>>
>>> No doubt about it ... my tower and antennas have far and away been 
>>> the most expensive aspects of my ham radio addiction.
>>>
>>> 73,
>>> Dave   AB7E
>>>
>>>
>>>
>>>
>>> On 6/19/2015 10:29 AM, K7LXC--- via TowerTalk wrote:
>>>> Howdy, TowerTalkians --
>>>>        I've installed dozens of towers at amateur and commercial 
>>>> sites over
>>>> the years and I have found the AN towers to be battleship stout 
>>>> (which in
>>>> many cases is not necessary for a ham installation) but expensive 
>>>> to buy and
>>>> install.
>>>>        One of my major complaints is that the base design is WAY 
>>>> overbuilt
>>>> compared to all the other towers I've installed. The last one 
>>>> specified
>>>> approximately 3 times the amount of concrete than for similar 
>>>> towers from other
>>>> manufacturers. To me it's a pure waste of time and money for the 
>>>> unneeded
>>>> additional concrete.
>>>>        Also the rebar cage is overly complicated in its design. 
>>>> I've built
>>>> many rebar cages but I had to hire a concrete contractor to be able 
>>>> to build
>>>> it per their spec. Even the concrete contractor was scratching his 
>>>> head
>>>> over the design.
>>>>        To me, this is another instance of an engineer working in an 
>>>> air
>>>> conditioned office who designs it but never has to be out in the 
>>>> field to
>>>> install one. (They're not the only manufacturer to do this.)
>>>>        For a similar tower height and capacity, anyone installing a 
>>>> Trylon
>>>> Titan tower would save up to $3000+ by buying it rather than the 
>>>> AN. Just
>>>> offering a money saving option.
>>>>        Yes, I sell Trylon towers but that's because I've found them 
>>>> to be the
>>>> best value in a self-supporting tower around and lots of people are
>>>> interested in that.
>>>>   Cheers,
>>>> Steve     K7LXC
>>>> TOWER TECH -
>>>> Professional tower services for amateurs
>>>> Cell: 206-890-4188
>>>> _______________________________________________
>>>>
>>>>
>>>>
>>>> _______________________________________________
>>>> TowerTalk mailing list
>>>> TowerTalk at contesting.com
>>>> http://lists.contesting.com/mailman/listinfo/towertalk
>>>>
>>>
>>> _______________________________________________
>>>
>>>
>>>
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>>
>> _______________________________________________
>>
>>
>>
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>


-- 

73

Roger (K8RI)


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