[TowerTalk] Tri-Ex winch problem

[Grant Saviers]

The Fulton brakes eventually seize up or worse.  If they can be covered 
from the WX all the better.

What you need is a "Klein Grip" to grab the cable and a come-along to 
take the tension off the winch.  Then the winch can be replaced, the 
cable reattached, and then the tower lowered.  It might be time to 
replace the cable, I did that on an LM-354.  Measure the old cable and 
go to a wire rope shop and have them swage the end loop on an identical 
type replacement cable (don't use wire rope clips IMO).

https://www.zoro.com/klein-tools-haven-grip-frgd-06-25-cable-1604-10/i/G7452103/ 
is the cheapest but will likely damage a hoist cable

https://www.amazon.com/Klein-Tools-KT4500-Parallel-Jaw-Grip/dp/B00508HWLM has 
a longer grip length and cable diameter range.  Very useful when working 
with guys.

A fellow ham might have one to borrow.

Grant KZ1W

On 10/14/2017 8:44 AM, DAVE WRIGHT via TowerTalk wrote:
> Greetings,
>
> I'm having a problem w/my winch on my Tri-Ex LM-354 tower. The stock hand-winch is "stuck" & will not move "downward."
> Apparently the friction clutch has stuck as it has not been moved much over the last several years. It does move UP just fine. But when I try to go down, it refuses to move; even when great strength is applied.
> I've only managed to get it to move an inch or two after several tries. I fear if I try too hard it may suddenly just come totally "free" & the tower will "fall" all the way to the nested position, likey damaging the tower.
> Should I continue to try to "force-it" down & take the chance of it falling? Or should I try to "lever" or "jack"  it past the "hard-spot?"
> I likely will replace it after this problem is solved. No sense taking more chances. I really appreciate any suggestions you may have. BTW, Tashijan Tower has the part listed on their price/part listing as below:
>
> | K1550 Fulton Winch  | 041-0335  | 20 | $165.00 |
>
>
>
> Thank you,
> Dave K6JOX
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