[TowerTalk] turnbuckle safety wires

Wes Stewart wes_n7ws at triconet.org
Sat Sep 23 20:12:17 EDT 2017


I had a Cushcraft 80-meter vertical once that broke exactly in half and folded 
over on itself.  I had guyed it about 2/3 of the way up and apparently caused a 
resonance that fractured it at one of the swaged joints.  I had noticed some 
vibration in the mast but ignored it, thinking that the guys would keep it up.  
In retrospect, they probably exacerbated the problem.  The uniform, non-tapered 
diameter probably didn't help either.

The power line people use Stockbridge dampers to reduce wind-induced flutter in 
their lines and guys.  I saw lots them installed on the guys for what was then 
the tallest man-made structure on the planet, the 2063' tall tower for KVLY TV.

Wind or vortex shedding is another technique used on some structures. 
https://en.wikipedia.org/wiki/Vortex_shedding.  (Note the mention of Heard Isl.) 
Just today I again visited the site of a TopGolf driving range where I've been 
watching them install a plethora of heroic tubular masts holding up a huge net.  
I'm guessing they are at least six feet in diameter at the base and well over 
100' tall.  Since the last visit I notice they've installed a helical wrap up 
the masts.  When you start looking for this stuff it's everywhere.  The old-time 
radio antenna on my 1998 PU and the stubby antenna on the back of my newer car 
both have helical wraps.

Wes  N7WS





On 9/23/2017 6:24 AM, Bob Shohet, KQ2M wrote:
> There is another potential factor that I have not seen anyone mention specifically, that of “resonance”.  The interplay of wind speed (constant or intermittent) and direction, wind vortices around the tower guy and turnbuckle, turnbuckle friction, guy weight, guy length and guy tension, also contribute to whether or not some form of resonance may or may not be in play for a given guy and turnbuckle.  This can introduce vibrations into the turnbuckle which can facilitate additional movement (turning) and fatigue, just as resonance has been known to destroy element tips, bridges, etc.
>
> Movement from resonance can potentially explain “head-scratching” phenomena related to turnbuckle movement and loosening of untethered turnbuckles, especially when only one specific turnbuckle seems to be affected.
>
> The bottom line is that as humans, we often unwittingly discount the very phenomena that can cause a problem and potential catastrophic failure simply because we can not see physically see the factors at work that are impacting a future weak point in an installation. Which is all the more reason to take simple steps to protect against them when we can; “just in case”.    :-)
>
> 73
>
> Bob  KQ2M
>
>



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