[TowerTalk] Joining two perpendicular wires
Lux, Jim
jim at luxfamily.com
Mon Jul 12 22:57:22 EDT 2021
On 7/12/21 6:52 PM, David Gilbert wrote:
>
> I don't understand these suggestions. Steve asked about
> perpendicular connections, not inline, and using split bolts means
> that one or both of the soft copper wires is going to be under
> buffeting tension while making a bend around a sharp edge. That seems
> like a recipe for a failure.
As a practical matter, with a split bolt, there's not much bend with two
wires at 90 degrees.
>
> The rope and tail connection idea proposed by others makes far more
> sense to me. Run a rope from the tower to an egg insulator near the
> ring. Loop the radial wire through the egg insulator with enough of a
> tail to solder to the ring. The ring wire can (and probably should)
> run through one of the holes in the egg insulator as well.
>
> And by the way, silver solder ... like plumbing solder ... should hold
> up for ages. It's tin-lead solder that degrades in weather.
>
> 73,
> Dave AB7E
>
>
>
>
>
>
> On 7/12/2021 6:11 PM, Keith Dutson wrote:
>> I use split bolts like
>> this:https://www.amazon.com/CIMPLE-CO-Grounding-Conductors-Manufactured/dp/B07F7WYMTG/ref=sr_1_4?_encoding=UTF8&c=ts&dchild=1&keywords=Electrical+Split-Bolt+Connectors&qid=1626138483&s=lamps-light&sr=1-4&ts_id=6426219011
>>
>> On Monday, July 12, 2021, 07:43:06 PM CDT, jcjacobsen--- via
>> TowerTalk <towertalk at contesting.com> wrote:
>> Steve needs help Joining wires:
>> <SNIP>
>> I need to electrically and mechanically join 2 perpendicular pieces of
>> bare, #12 copper wire. They will be subject to wind forces which have
>> repeatedly broken mere solder joints.
>>
>> Suggestions ?
>>
>> Steve, N2IC
>> <snip>
>> Once again, Google is your friend:
>> [
>> https://www.instructables.com/Master-a-perfect-inline-wire-splice-everytime/
>> |
>> https://www.instructables.com/Master-a-perfect-inline-wire-splice-everytime/
>> ]
>>
>> This should give you the mechanical strength you need. Remember that
>> solder will deteriorate when exposed to weather so protect the splice.
>> You can also, sometimes, find aluminum split bolts for 12 ga wire.
>>
>> Good luck.
>> 73
>> K9WN Jake
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