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[Amps] Resonant choke filter

To: "amps@contesting.com" <amps@contesting.com>
Subject: [Amps] Resonant choke filter
From: Will Matney <craxd1@ezwv.com>
Date: Sat, 31 Jul 2004 04:30:22 -0400
List-post: <mailto:amps@contesting.com>
I had started designing a resonant choke filter for a supply I'm thinking about building and figured I would share the information here. I was looking at using a 5 Henry choke by Hammond Mfg. and needed to figure a capacitor for it. The formula is;

C = 1 / f^2 x 39.4786 x L

f = frequency in Hertz (Full Wave Rect = 120 Hz, 1/2 wave = 60 Hz)
L = inductance in Henrys
39.4786 = 2^2 x pi^2

So after calculating for C, I got 0.00000035 (3.5^-7) or 0.35 uF. Looking for a suitable capacitor, I needed one above 500 Vdc. I figured on using a "metalized polyester" because they go up to around a 16 Kv rating. I found that in the 2Kv range was the highest that would have something close in value. 4Kv didn't have close enough really. Under 2 Kv, there was only a 0.33 uF so I need another to parallel which I found a 0.02 uf. Both together will give the required 0.35 uF. these caps sell for around $7 to $8 each from Allied Elect. which is not bad. Keep in mind though that even if the choke manufacturer says it's a 5 Henry, it may test to be something different. So, using a scope to test the DC output, adjusting the value of the capacitor(s) slightly may have to be done. If so, add or subtract enough C until the ripple goes as low as it can.

Will Matney
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