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Re: [Amps] Transformer heating (problem?)

To: <Gary@doctorgary.net>, <Amps@contesting.com>
Subject: Re: [Amps] Transformer heating (problem?)
From: "David Craig" <davidhcraig@verizon.net>
Date: Wed, 11 Feb 2009 23:53:53 -0500
List-post: <amps@contesting.com">mailto:amps@contesting.com>
    Hi Gary, no, positive it is for 60Hz


----- Original Message ----- 
From: "Gary Smith" <Gary@doctorgary.net>
To: <Amps@contesting.com>
Sent: Wednesday, February 11, 2009 11:46 PM
Subject: Re: [Amps] Transformer heating (problem?)


> I'm sure no expert, any chance the Iron's not built for 60Hz?
>
> Gary KA1J
>
>>     Corollary to a previous issue with a B+ transformer I passed thru the 
>> group a while back, which before I repaired it had a current loop due to 
>> bad/no insulation on the core bolts.  Transformer has a 240V primary, 
>> 2800-3000V secondary rated at 2 amp CCS.  Is installed & in use on a HB 
>> GS35b 6m amp.  When "module" testing the amp the transformer taps met 
>> specs, measured with a Simpson 260.  Calculations based on measurements 
>> then indicated a 12.5 to 1 ratio.
>>     Fast-forward to completed amp...After some occassional use (~30 
>> minutes of total operating time) am having the following "issues."  The 
>> 3000VAC secondary tap is now only putting out 2700VAC with line voltage 
>> measured at 243VAC  (240V mains line is 10 guage wire, a 10 ft run from 
>> the breaker box & then 6 feet of 12 guage line to the amp...  original 
>> measurement taken with same lines).   The even more disconcerting problem 
>> is that after a couple hours of sitting at "idle" (amp on, power to B+ 
>> but no RF) the transformer iron is getting hot- enough that you wouldn't 
>> want to keep your hand on it for long, and particularly so near the left 
>> & right sides of the core. (Yes, I checked the plate meter & no current 
>> thru tube, bias relay fine).
>>      Lamination bolts remain cold so no more current loop around the 
>> mounting brackets....   I am baffled as to why this thing is getting hot 
>> just idling.  There is no "bleeder" per se on the PS, just 6 x 220k ohm 
>> Rs across each of twelve 450V caps in series.  The only other constant 
>> current draw is a 5 MEG dropping R to the B+ meter.  I am baffled as to 
>> why the transformer laminations would get hot with almost no current 
>> draw, and am concerned that once I really work this thing out during a 
>> contest or Es opening the heat is going to short the secondaries.
>>     Any ideas as to what could be going on?  Is this normal, or as I am 
>> beginning to think, an 86 lb misdesigned piece of junk??? Any input 
>> appreciated.
>>
>>     73 Dave N3DB
>
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