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[TowerTalk] AC operated relays for ant switching

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Subject: [TowerTalk] AC operated relays for ant switching
From: w8ji.tom@MCIONE.com (w8ji.tom)
Date: Fri, 29 Jan 1999 09:17:53 -0500
Hi Barry,

> While I've never had the need to run 120 VAC to the tower, I don't 
> understand what the big deal is AS LONG AS IT'S DONE RIGHT. Meaning, 
> have an electrician do it, or follow the NEC yourself.

NEC doesn't consider many problems that affect us.

120 vac lines have a tendency to carry noise from things that spark and
arc. They also carry garbage from switching supplies and digital devices. 
 
120 v lines are very difficult to bypass (you should use UL-CSA rated
components), and if a bypass fails or moisture gets in the control or relay
box 120 v can do nastier things to receivers and people than 12 or 24
volts. 
 
120 v relays also generate BIG spikes when opened. It's tougher to
back-pulse limit AC devices, and 120 volts is tougher on small switch
contacts. Control wires are often exposed or poorly protected at various
locations.

> I have an inground pool with 240 VAC running to the pump motor, and 
> 120 VAC lights in the pool where the wires actually run thru a water 
> filled conduit to the junction box (above ground and water level!)  It 
> was done the way it should have been (by an electrician), and I'm still 
> hear to speak about it.

But you don't receive on your swimming pool, or switch the lines with a
small switch in your ham station over and over again! I used 120 volts to
power a rotor (Telrex 1/3 hp ac motor), but I still ran 24 vdc control
voltages to tower mounted contactors in a weather tight grounded box.

IMO 120 v  control lines are not safe or desirable in this application, no
matter how they are designed. Sooner or later someone will get their
fingers across the lines, or the 120 v will get into something it
shouldn't. It's nicer being able to just route the control leads with low
voltage wiring, even furnace and doorbell manufacturers seem to agree.

73 Tom

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